Complaint
waste tyre to oil pyrolysis plant adopt the latest pyrolysis technology. It can process the waste tyres, waste plastics, Aluminum plasticcomposite material with high temperature in a oxygen-free condition.
Through the pyrolysis process, you can get fuel oil, carbon black, steel wire, combustible gas or aluminum ingots from these rawmaterials. The whole process is safe and environmentally friendly. We provide both batch type and continuous type pyrolysis machine , the continuous type machine is suitable for customers who have large amount of waste raw material needs to process per day, it can process 30ton-50ton waste per day continuously without stop -it means continuous feeding ,continuous producing oil , continuous discharging carbon black, and it is equipped with PLC system , so it's more efficient.
Feeding Of Used Tires (2.5 Hours) :Put the raw material into the pyrolysis reactor . Jinzhen Machine offers auto feeder machine to help feeding , saving time and labour. As long as the size of the tire is not larger than 1.4 meters, the tire can be directly put into the reactor. If they are larger OTR tires, we supply tire cutting machine.
Starts Heating (2 Hours) :When feeding is finished, closes the feeding port then ignites the heating system. The internal temperature goes up slowly in the first 2 hours.
Oil Production (10 Hours): Used tires break down into gas state and solid state under pyrolysis reaction. The gas state enters condensing system, gets liquified and becomes liquid fuel. The oil production process lasts 10 hours. The solid state that is carbon black and steel wire stays inside pyrolysis reactor waiting for discharging.
Cooling Down (3 Hours):When oil production is finished, leaves the machine to cool down for 3 hours before discharging.
Discharging Carbon Black and steel wire ( 3 Hours): Discharges carbon black from reactor by U-shape conveyor. It takes around 2.5 hours. Discharges steel wire mass from reactor by winch. It takes around 30 minutes.
The End Products After Pyrolysis
No. | Name | Output | Usage |
1 | Tyre Oil | 40-45% | * Sell directly. * Further refining to get standard diesel and gasoline * Use as fuel for heating pyrolysis machine or distillation machine. |
2 | Carbon Black | 35-40% | * Sell directly. * Further Refine carbon via carbon black refining machine. * Make pellet via carbon pellet maker. |
3 | Steel Wire | 15% | * Sell directly. * Make steel bloom by hydraulic press-packing. |
4 | Syngas | 6% | * Recycle as fuel through gas burner system(we supply gas burner for free). * Extra gas also can be storage as fuel for other heating. |
Capacity | 5 t/d | 8 t/d | 10 t/d | 15 t/d | 30-50 t/d |
Working Type | Batch | Batch | Batch | Batch | Continuous |
Reactor size(m) | D2.2*L5.5 | D2.6*L6.6 | D2.8*L6.6 | D2.8*L8.1 | D1.2*L24 |
Reactor material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel |
Power | 29.4KW | 29.4KW | 32KW | 34KW | 100KW |
Heating Fuel | Pyrolysis oil /coal/ wood/natural gas ( if you use fuel oil gas heating material , then the oil burners are required | ||||
Burners | 3*300,000 kcal | 3*300,000 kcal | 3*300,000 kcal | 4*300,000 kcal | 12*30000kcal |
Working pressure | Normal | Normal | Normal | Normal | Normal |
Landing Area | 200m2 | 250m2 | 300m2 | 350m2 | 700m2 |
This solution is a high-grade waste pyrolysis plant with advanced dedusting system and smell disposal system. Waste tyre and plastic are treated inside the pyrolysis reactor at high temperature condition, and pyrolysis occurs while the reactor continuouly rotating. The pyrolysis gas is buffered and purified at the oil gas outlet and enters the three-step cooling system to condense into liquid fuel oil, then collected into the temporary storage tank and pumped by the pump into the transfer tank for further refining and deep processing to become a clear and transparent quality fuel oil (non-standard diesel) After the solution, the crude carbon black is discharged from the slag outlet through an automatic elevator and then lifted into a magnetic separator to separate the capillary iron contained in the carbon black and then packaged. The flammable non-condensable gas is purified by the smell disposal system before recycled to furnace as the auxiliary heating energy in order to keep factory from bad smell. The smoked is processed with pulse dedusting system. No sewage is generated, and there is also no black smoke after dust removal. The cooling system continuously condenses high-temperature oil gas, and cooling water is also circulating, the pyrolysis reactor is heated with the fuel produced by the pyrolysis plant.
