Pasteurizer/Uht Sterilizer/Htst Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice Sterilization

Min.Order: 1
Product origin: Suzhou, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 15000 ~ 150000

Description
Pasteurizer/UHT Sterilizer/HTST Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice Sterilization
Introduction Of Sterilizer:
Tubular automatic ultra-high temperature sterilization equipment is professional equipment for an aseptic cold-filling production line. It consists of a plate heat exchanger, tubular heat exchanger, material balance system, material increase system, material cooling system, and steam system. Instantaneous sterilization method, the machine saves energy, the sterilization temperature is constant, the control precision is high, the active ingredient damage is small, and the machine life is long.

Core Outstanding Advantages:
1. This machine adopts the latest energy-saving design, the heating, sterilization, and cooling tubes are about 20-50% more than the previous year, the heat exchange area is large, and the steam is saved. Compared with other sterilizers, the heat exchange area is small, and the steam consumption is large. This machine has low steam consumption and high heat recovery. One ton of equipment can save more than 30 kilograms of steam per hour compared to the same period last year, and steam alone can save more than 50,000 yuan a year. According to customer needs, a high-temp condensate recovery device can be added to save energy.
2. This machine has a large heat exchange area, so the sterilization temperature difference is small. Even if it is shut down due to a fault, it will not cause the material to be damaged due to high temperature. Compared with other domestic models, the temperature difference is large. At the same time, the inner wall cannot be cleaned thoroughly.
3. Due to the small temperature difference, the machine can better protect the active ingredients of the material from being damaged. If the temperature difference is large, it is easy to become unstable due to the large temperature difference when heating up, thereby destroying the excellent active ingredients of the material.
4. Due to the small temperature difference of this machine, the pressure of the material is always greater than the pressure of the superheated water. Even if there is leakage, there will be no risk of the superheated water being mixed into the material. Compared with other domestic models, the temperature difference is large, and the pressure of the superheated water is greater than the pressure of the material. , at any time there is a risk that the hot water will be mixed into the material.
5. The machine is designed with sufficient heat exchange margin, the core heat exchange link is matched with a proportional control valve, the heating curve of the machine can easily achieve constant unity, the operating range and frequency of all valves are minimized, and the valve life can be increased by more than three times, and the overall maintenance of the machine The rate & failure rate are greatly reduced, and the maintenance cost is greatly reduced.
6. The heat recovery and cooling after sterilization adopts a large heat exchange area, which is more energy-saving.

Other Features:
  1. Hygienic structure - all parts in contact with the fluid are made of high-quality stainless steel; the sterilization tube is made of 316L material to better ensure that the material is not affected.
  2. Simple operation - the system is centrally controlled by Siemens PLC in Germany, all process detection can be displayed on the touch screen, manually only need to set parameters on the touch screen, and check the stability of the system operation through the data on the touch screen;
  3. CIP cleaning and superheated water SIP sterilization can be carried out - the equipment is composed of heat-resistant parts, which can be cleaned and disinfected with superheated water and designated chemical solutions;
  4. The constant flow and temperature of the system - the size of the system output in the production state will not change due to the amount of subsequent equipment, ensuring the constant flow and temperature in the system. Guaranteed bactericidal effect.
Main Parameters/Specifications:
Item Name Technical ParametersItem Name Technical Parameters
Equipment Model WZD-GS-UHT-1(05)Power Consumption 4KW
Clean State Own with CIP deviceRO Water Consumption 1T/H
Steam Consumption 150KG/HSteam Pipe DiameterDN20
Compressed Air Consumption0.3M3/MINCompressed Air
Pressure
Above 0.6MPA
Equipment Weight2.2TEquipment Dimensions 4400(L)×1500(W)×1600(H)MM

Working Conditions & Design Requirements:
UHT Sterilizer
Working Conditions & Basic Data
Processing Capacity0.5T/H / 1T/H, 500LPH / 1000LPH
Feeding Temperature25ºC~30ºC
Sterilization conditions 80-130ºC, 8S
Outlet temperature 25ºC
Steam Pressure Above 0.6Mpa
Voltage Wire + Neutral Wire380V, 50Hz, AC 380V + Ground
RO Inlet Pressure 0.2~0.4Mpa
RO Water Pipe Diameter32
Cooling Water Temperature Cold Water & Tower Water
Cooling Water Pressure 0.2~0.4Mpa
Maximum Cooling Water Consumption4T/H
Cooling Water Pipe Diameter38
Compressed Air Pressure 0.6~1.0Mpa
Compressed Air Consumption0.3NM3/Min
Installed Capacity4kW

Equipment Configuration List:
No.Item NameModel & Specs DetailsQtyManufacturerRemark
1Tubular Heat Exchanger HostWZD-GS-UHT-1(05)1WZDShanghai
2Brazed Plate ChangerSuperheated Water Temperature 130ºC1FenghuangZhejiang
3Balance Tank100L1WZDShanghai
4Hot Water Tank80L1WZDShanghai
5Centrifugal Beverage Pumps2T, 50M1Sifang/YunanaLiyang
6Hot Water Pump2T,70M1Nanfang 
7Steam Flow Control Valve201SparsacUK
8Steam Pressure Reducing Valve201JKSouth Korea
9Steam Plunger Valve201JKSouth Korea
10Steam Filter201JKSouth Korea
11Manual Flow Control Valve¢321Dongzheng 
12Medium Ball Valve¢51SeveralRebeccaZhejiang
13Butterfly Valve¢51SeveralRebeccaZhejiang
14Pneumatic Butterfly Valve¢51SeveralRebeccaZhejiang
15Pneumatic Butterfly Valve¢51, 316L
For CIP Cleaning
SeveralRebeccaZhejiang
16Acid & Alkali Diaphragm PumpP0.21WZDShanghai
172/4-Way Pneumatic Valve¢322Sifang/YunanaLiyang
182/3-Way Pneumatic Valve¢321Sifang/YunanaLiyang
19Electrical Control Box3041WZD 
20HMI 1SIEMENSGermany
21Programmable Logic Controller PLC 1SIEMENSGermany
22Electrical Components 1SchneiderFrance
23Automatic Temperature RecorderPaperless Records 1Japan / KumoGermany
24The Electromagnetic Valve 1AIRTAC 
25Hydrostatic Level Gauge 1LisenShanghai
26Temperature SensorPt1006JUMOGermany
27Concentrated Acid,
Concentrated Alkali Tank (PE)
50L2WZDShanghai
28Frames, Pipes3041WZDShanghai
29Electromagnetic FlowmeterUnion/Clamp Connection1LisenShanghai
30Hydrophobic Valve 1JLSouth Korea
31Constant Pressure Valve¢322Dongzheng 
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