Refractory Honeycomb Ceramic Filter Molten Metal Filtration Supplier Casting Filter for Foundry

Min.Order: 500
Product origin: Cangzhou, Hebei, China
Infringement complaint: complaintComplaint
US$ 0.1 ~ 5

Description
Cangzhou Sefu Ceramic New Materials Co., Ltd.

Add: Guanting Industrial Park, Cangzhou City, Hebei, China
 
Product Description
HONEYCOMB CERAMIC FILTER

The honeycomb ceramic filter is used to filter the molten metal of cast iron and non-ferrous alloy castings. It has excellent thermal shock resistance, strength, high porosity; and specific surface area. It can filter and adsorb the smallest possible inclusions contained in the molten metal, and use its unique rectification effect to obtain a stable and rapid laminar flow to prevent bubbles from entering.

The honeycomb ceramic filter is suitable for the requirements of different refractoriness and pouring speeds in the foundry industry. It can significantly improve the quality of castings and is beneficial to cutting processing, thereby reducing tool wear and reducing manufacturing costs.
Product Parameters
 
Bulk Density (g/cm3)0.6-1.0
Compressive Strength (MPa)>15
Expansion Coefficient (20-L000°C)<5x106"k-l
Thermal Shock Resistance (800°C water cooling)>5 times
Flexural Strength (MPa)1.3-1.6
Softening TemperatureMeet various pouring temperatures of users

Refractory Honeycomb Ceramic Filter Molten Metal Filtration Supplier Casting Filter for Foundry
Detailed Photos



 

1) Performance Index

Item
Material
Al2O3(%)Hole type
(round/square)
Millihole(μm)Coefficient of thermal expansion(×10-6/ºC)Softening temperature(ºC)Normal temperature compressive strength(MPa)
Cordierite37Round/Square2-3≤1.81390z≥12
Mullite462-3≤4.01550≥15
Alundum mullite702-3≤5.51700≥15
The customer may offer appearance, norms and size. We can also produce by joint-design and experiments.
2)Geometry Characteristic of common filter:
Sectional size
(length×width,mm)
Hole typeAperture
(mm)
Number of hole (cells)Cell-opening ratio(%)Pieces per cube
100×100×20Square2.2×2.233×33=108952.705000
100×100×20Square2.5×2.531×31=96160.065000
100×100×20Square3.0×3.024×24=57651.845000
81×81×12.5Square1.46×1.4644×44=193662.8912193
75×75×15Square2.2×2.226×26=67658.1711852
75×75×15RoundΦ2.549242.9411852
120×65×20Square2.2×2.238×20=76047.166410
100×65×20Square2.2×2.233×21=69351.67692
100×60×12.5Square2.2×2.233×20=66053.2913333
100×50×20Square1.6×1.650×24=120061.4410000
66×66×12.5Square1.2×1.242×42=176458.3118365
66×66×12.5Square1.46×1.4637×37=136966.9918365
66×66×12.5Square2.2×2.226×26=67675.1118365
66×66×12.5RoundΦ2.444045.718365
60×60×20Square1.6×1.629×29=84159.8013889
60×60×15Square2.2×2.220×20=40053.7818519
55×55×12.5RoundΦ2.336750.4126446
55×55×12.5Square2.2×2.221×21=44170.5626446
55×55×12.5Square1.15×1.1537×37=136959.8526446
50×50×12Square2.2×2.219×19=36169.8933333
50×50×12.5RoundΦ2.329448.8632000
40×40×10RoundΦ2.217240.8662500
40×40×10Square1.4×1.422×22=48459.2962500
Φ90×12.5Square2.2×2.269652.9512582
Φ60×10Square1.44×1.4450236.8235368
Φ52×7Square2×223444.0767304
Φ52×7Square1.44×1.4428627.9367304
Φ50×10RoundΦ2.310923.0650955

3) Filterable Melt Metal Weight of Iron and Flow Rate
 
No.Sectional sizeThicknessApertureNumber
of hole
Cell-opening ratioEffective filter areaFlow velocityFilter capacity
Kg/skg
mmmmmmnum%mm²Gray ironDuctile ironGray ironDuctile iron
140×40101.44×1.444846212002-3 40-60 
122.0×2.0225561200 1-3 20-48
250×5012.52.0×2.0400641960 1-3 30-75
355×5512.51.15×1.1513695923104-6 70-120 
12.52.2×2.2441702310 2-4 16 - 44
4 151.6×1.68416028204-7 75-13016 - 44
 60×60202.2×2.2400542820 2-5 28 - 75
566×6612.51.24×1.2416816035604 - 7 65 - 110 
12.51.44×1.4412255935604 - 8 65 - 110 
12.52.1×2.1576593560 2 - 5 30 - 80
675×75152.2×2.2676594650 3 - 6 45 - 110
781×8112.51.44×1.4419326155108-12 100-165 
8100×50201.6×1.612006241006-9 80-130 
9100×100202.5×2.5961618500 5-9 150 - 280
10150×100222.5×2.514265913250 8-13 180 - 310
11150×150223.0×3.012965219600 12-18 230-400

FAQ

Q: Are you Factory?
A: Definitely, we are a factory.  Welcome to visit us!

Q: What Parameters should I provide to you for a proper quotation?
A: Application, pore size, dimension, color, quantity, packing requirements, trade terms. 


Q: How can you control your quality? 
A: For each production processing, we have a complete QC system for the chemical composition and physical properties. After production, all the goods will be tested, and we have the quality certificates with ISO9001.


Q: What is your lead time? 
It usually needs about 15- 20 days after receiving the PO.

Q: Do you provide Samples?
A: Yes, our factory provides samples for testing, pls send detailed parameters to us. (if customized, withdrawing is best) The samples will be charged or free according to the specific requirements.

Q: What are the Payment Terms?
A: We accept T/T, L/C, West Union, etc.


Q: How can I get samples?
A: We are honored to offer you the samples.

Q: What about your Packing?
A: We provide carton boxes, pallets, etc. OEM packing is available too.

Q: Do you have R&D services?
A: Yes, we have an R&D department to assist you in new product development.


Q: Does your company accept customization?
A: We accept OEM service.

Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.

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