Heat up and cool down by the heat exchanger, so the steam and cooling water will not contaminate the product, and no water treatment chemicals are needed. The process water is sprayed onto the product through the water pump and the nozzles distributed at the four corners of each retort tray to achieve the purpose of sterilization. It guarantees the uniformity of the temperature during the heating and cooling stages, and is especially suitable for products packed in soft bags, especially suitable to the heat-sensitive products.
1. Accurate temperature control, excellent heat distribution
The temperature control module (D-TOP system) developed by DTS has up to 12 stages of temperature control, and the step or linearity can be selected according to different product and process recipe heating modes, so that the repeatability and stability between batches of products are maximized well, the temperature can be controlled within ±0.5ºC.
2. Perfect pressure control, suitable for a varity of packaging forms
The pressure control module developed by DTS continuously adjusts the pressure throughout the whole process to adapt the internal pressure changes of the product packaging, so that the degree of deformation of the product packaging is minimized, regardless of the rigid container of tin cans, aluminum cans or plastic bottles, plastic boxes or flexible containers can be easily satisfied, and the pressure can be controlled within ±0.05Bar.
3. High clean product packaging
The heat exchanger is used for indirect heating and cooling, so that the steam and cooling water are not in contact with the process water. The impurities in the steam and cooling water will not be brought to the sterilization retort, which avoids the secondary pollution of the product and does not require water treatment chemicals (No need to add chlorine), and the service life of the heat exchanger is also greatly extended.
4. Compliant with FDA/USDA certificate
DTS has experienced thermal verification experts and is a member of IFTPS in the United States. It fully cooperates with FDA-approved third-party thermal verification agencies. The experience of many North American customers has made DTS familiar with FDA/USDA regulatory requirements and cutting-edge sterilization technology.
5. Energy saving and environmental protection
A small amount of process water is quickly circulated to quickly reach the predetermined sterilization temperature.
Low noise, create a quiet and comfortable working environment.
Unlike pure steam sterilization, there is no need to vent before heating, which greatly saves steam loss and saves about 30% of steam.
Model | Effective diameter | Effective length | Dimension | Qty of food baskets | Design Temperature | Design Pressure | ||
L | W | H | ||||||
DTSC/10-2 | 1000 | 1800 | 3500 | 1600 | 2200 | 2 | 147ºC | 3.5bar |
DTSC/10-3 | 1000 | 2400 | 4471 | 1684 | 2484 | 3 | ||
DTSC/12-3 | 1200 | 2400 | 3149 | 1852 | 2177 | 3 | ||
DTSC/12-4 | 1200 | 3600 | 4362 | 1894 | 2726 | 4 | ||
DTSC/12-5 | 1200 | 4500 | 5408 | 2550 | 3393 |
1. Spiral-tube heat exchanger made of stainless steel
2.Full automatic linear control system
3. maintence cycle and alarm:For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.
DTS is a company exclusively dedicated to manufacturing retorts for canned foods since its foundation in 2010 and has become a technology leader and supplier of first-class high-tech autoclaves or retorts for sterilization of food and beverage products after hermetically sealed in cans, jars, pouches, carton bricks or any type of suitable or "retortable" container. In addition to the batch retorts, DTS also lauched a continuous vertical crateless retorts sterilizer with a revolutionary concept.