Description
Product Description
ader reactor (or kneading machine) is a device used for mixing and kneading high viscosity material or elastic-plastic material. It's widely used for various mediums like rubber, sealant, polymers, food, etc.The kneader reactor is a horizontal mixing machine with two Sigma (or Z-type blades, or others). These blades are driven by separate gears at different speeds, one running 1.5 times faster than the other. It has powerful motor and speed reducer to drive the two blades. The kneader reactor usually has a W-type barrel with a hydraulic tilt that turns it, and a heating jacket outside.
Applications Glue Industrial: Sealant, Hot Melt Adhesive, Neutral Glass Glue. Food Industrial: Soft Candy, Gum, Chocolate, Chemical Industrial: Tooth Paste, Soap, Cosmetic Dye Organic Industrial: Butyl Rubber, Organic Silicon, Silicon Rubber, Carbon Fiber, Plastic, Cellulose, Resin Energy Industrial: Battery Paste, Aluminium Paste Others: Paper Pulp, Print Ink, Architectural Coating, Pigment, Pharmaceutical
Technical Parameters |
Model No. | CIK100~4000L |
Working Volume | 70% of total volume |
Mixing Motor Power | 5.5~75 KW |
Discharge Method | Tank Hydraulic Flip,
Discharge from bottom by Valves or Screw. |
Mixing Speed | 37/21 ~ 30/16 RPM |
Mixing Blade | Sigma Blade, Z Blade, Masticator Blade, Fishtail Blade |
Heating Method | Electric Heating, Water/Thermal Oil/Steam Circulation |
Steam Heating Pressure | 0.3~0.5 MPa |
Electric Heating Power | 4.2~72 KW |
Inside Pressure Range | -0.094~0.3MPa |
Advantages of a Kneader Machine
1. The materials have a high viscosity of approximately 1,000,000 cps. They are mixed with reactants such as liquids, powders or slurries.
2. Large working volume efficiently handling large product volumes. Large heat-exchange surface areas yielding highest possible surface-to-volume ratio.
3. With Multi-functional property, Kneader reactors offer a number of technological advantages for dry processing.
* Excellent mixing and kneading performance during wet, pasty and viscous phases.
* Compact design maximizing process yield per performance volume and minimizing space requirement.
Related Instruments and Devices
For easy operation, each kneader equips with many instruments in below.
Kneader Blade Styles
The kneader machine has various blade according to different working medium. They are Sigma Blade, Z Blade, Masticator Blade, Fishtail Blade, the detail is shown in below:
Discharge Type
Hydraulic Flip Discharging, Discharge from bottom by Valves or Screw pushing at bottom side.
Other Style
Regular Type, Heavy Duty Type, Vacuum Type, all of them can be controlled by a PLC in heating and mixing process. A Mold Module is optional for drawing final material into lines.
Including kneading/mixing system, machine base, hydraulic system, transmission system, electric control system, heating system (optional), cooling system (optional), vacuum system (optional)
---- Heating: electric heating, hot water heating, hot oil heating, steam heating
Cooling: Z blades water cooling, mixing chamber with jacket for cooling purpose.
---- Vacuum system: water-ring vacuum pump and buffer tank.
| Volume(L) | 5 | 10 | 100 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 |
| Rotation Speed(rpm) | 33 23 | 33 23 | 35 22 | 37 21 | 37 21 | 35 25 | 30 16 | 30 16 | 38 27 | 38 27 | 38 27 |
| Main Motor Power(kw) | 0.75 | 1.1 | 3-7.5 | 11-30 | 15-37 | 22-90 | 22-90 | 30-110 | 30-110 | 45-110 | 55-132 |
Heating
Methods | Steam: Pressure
(MPa) | 0.3 |
Electric: Power
(kw) | 1 | 1 | 4 | 9 | 16.2 | 27 | 32.4 | 40 | 72 | 72 | 96 |
| Vacuum(MPa) | -0.094 (Vacuum Kneader) |
| Pressure(MPa) | 0.45 (Pressure Kneader) | 0.35 (Pressure Kneader) | 0.3(Pressure Kneader) |
| Weight(kg) | 300 | 400 | 1250 | 1600 | 3000 | 4500 | 5800 | 6500 | ~11000 | ~13000 | ~21000 |
5l-5000l sigma kneader , stainless steel, hydraulic tilting the chamber, screw extruder, ex-proof,
wear resistant liner, heavy-duty, vacuum system, cooling, heating system, screw extruder, control cabinet, cutter, filter.
1. Short brief:Each set of sigma kneader has two pieces of sigma blades inside the w type mixing chamber. It is widely used to knead, mix, crush, disperse and re-polymerize high viscosity paste or elastoplastic materials, which can not be processed by the general powder mixers and liquid blenders.
It is the ideal equipment for all kinds of chemical products and has the advantages of stirring evenly, kneading efficiently and no dead corner.
2. Uses:Sigma kneader is suitable to make carbon fiber, cmc, bmc, dmc, construction adhesives, silicone sealant, silicone rubber, bubble gum, chewing gum, cellulose, and is also used in batteries, ink, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics and other industries.
3. Performances:1) PLC control and record the temperature, time, viscosity and other relevant data in real time during production.
2) contacting parts are made of stainless steel, to ensure product's quality.
3) the sigma kneader can be used for the high-viscosity paste or plastic solid with poor mobility around 50000pa. S, and the jacket can be heated or cooled by the heat transfer oil or water. According to the special needs, the plant can be designed to operate in a vacuum.
4. Notes:(1) our company can design the equipment according to user's specific requirements.
(2) for the fast update of the technology, we will change the technical data without notice, and the right parameters are subject to the real product.
(3) if you are not certain of which type to choose, please call us and our profession sales engineers will recommend for you.
Complaint
