The modular container unit is designed as a light solid construction consisting of floor and roof frames and corner profiles. The system enables compounding of individual containers in longitudinal and transverse directions without limits. It also enables compounding of containers in 2 floors in height (ground floor + first floor), or in 3 floors in height for warehousing of these containers (ground floor + 2 floor). The container houses are made of light insulation panels and offer pleasant climate in the interior due to their building and physical properties.
Dimensions and Tare (ISO Standard 1161) External length 20'/ (inner length) 20′: 6.055m/(5.851m) External width/ (inner width): 2.435m/(2.231m) External height/inner height: 2.790m/(2.510m) Tare: 1950 Kg
(1) Steel Framework
Primary frame: cold formed steel profiles to as columns and girders of roof and chassis in a thickness of 3 to 4mm Secondary frame: rectangular hollow steel to be as secondary beam at the roof. Fittings:8 corner fittings (dimensions according to ISO standard 1161), rainwater pipe in the roof framework, plate thickness of 10mm excluding top corner fittings of the top kit of each bundle (20mm thickness) Forklift openings: openings for fork-lift pockets in the floor framework, dim 88*250mm in a distance of 1700 mm
Surface finished: shot blasting, epoxy primer coating in a thickness of 30 μm, finished alkyds coating in a thickness of 60-70 μm. Total dry paint 90~100 um thickness.
(2) Floor Chassis Composition External wainscot: flat galvanized steel sheet metal in a thickness of 0.5mm. Insulation filling: noncombustible mineral wool in a thickness of 100 mm among hollow steel transverse supports. Mineral wool density:50 Kg/m3 Steam blockade: PE foil in a thickness of 80 μm Cement board: CCA boards (Cellulose Fiber Cement Board, Autoclaved) in a thickness of 18 mm Density: 1500Kg/ m3 Reaction to Fire Classification: A1 certified ISO EN 13501 PVC flooring covering in a thickness of 1.5mm Permitted loading: 4 .5 KN/m2 or 6 KN/m2 (reinforced under-structure) K value: 0.45 W/ m2K R value (Thermal Resistance) = 2.2 m2K/W
(3) Roof Composition (50mm sandwich mineral wool panel) External wainscot: 1.6 mm thick corrugated "ISO" roof, CORTEN made, and shot blasted& painted. Steam blockade: PE foil in a thickness of 80μm Insulation filling:noncombustible mineral wool in a thickness of 50 mm among 30X50X2 mm steel square bars. Mineral wool density: 50 Kg/ m3 Ceiling made of 50 mm thick mineral wool sandwich panels screwed to the steel beams of the roof frame. Sandwich panel composition: Meteor water outlet: 4 each of PVC rainwater pipes, diameter 50mm in corner pillars K value: 0.45 W/ m2K R value (Thermal Resistance) = 2.2 m2K/W Galvanized and painted steel sheet metal on both sides. Steel thickness: 0.5mm, white color Insulation filling: mineral wool in a thickness of 60mm, density 120 Kg/m3 Permitted loading (standard roof) : 2.1 KN/m2 (4)Facade Walls Sandwich mineral wool Side panels' width:1140mm; total panel thickness: 60mm. Five panels fit into the long side and two panels fit into the short side of container and they are fully interchangeable Composition: External wainscot: Galvanized and painted steel sheet metal in a thickness of 0.5mm, white color Insulation filling: Mineral wool in a thickness of 60mm Inner wainscot: Galvanized and painted steel sheet metal in a thickness of 0.5mm, white color. Permitted loading: 100 kg/m2 Mineral wool density: 120 Kg/m3 K value: 0.71 W/ m2K Fire rating: 36 minutes according to GB 12955-91 and 20 minutes according to BS 476 (5)Doors External Aluminum door. Single fold, 40mm thick, made of: 1. a frame in pre painted aluminum 2. hot galvanized and pre painted steel sheets (inside and outside) 3. insulated with PL (polystyrene) 4. Net opening dimensions: 820 x 1985 mm; furnished with a handle lock with 3 keys. Composition: 1. External frame: galvanized and painted steel profiles, thickness 0.7 mm 2. External and internal wainscot: galvanized and painted steel sheet metal in a thickness of 0.7mm. 3. Equipped with 3 hinges, lock and anti-burglary flange 4. Insulation filling: non-combustible mineral wool in a thickness of 50mm. 5. Mineral wool density: 60 Kg/m3 Windows Made of PVC, white color, with dimensions 800 to 900 mm× 1100 to 1200mm, 1. glazed with double layer glass in a thickness of 4/15/4mm, with "tilt & swing" 2. Mechanism with aluminum made rolling shutters (5) Electrical Installations Standard: UK Specification Voltage: 220 V, 50 Hz single phase Network connections: suitable-connection plug/socket, 3-5 poles 32 A +, 220V ~ mounted on the top frame in upper corners of a shorter side wall Inner distribution system: cables of suitable dimensions (6, 2.5, 1.5 mm2 for 220 voltage, flush-mounted. Protection: protective current switch (40 A +/2E/4E-0,03A), automatic fuses (C-characteristics) of suitable power (6A, 10A, 16A, 20A) Earthing: galvanized connector with a steel plate of dimensions 30x80mm welded on the bottom frame Fittings: Electric distribution box - 1×40A+/2E/4E-0.03A (protective current switch), 1×10A & 2×16A as standard lay out (automatic fuses) Double fluorescent lights 2×36W 220V- 2 each Philips IP 65 rated Option: "PRC" neon lights IP 65 rated Low level flush-mounted illuminated double sockets 220 V/110 V - 3 each Low level flush mounted illuminated double socket 220V/110V with double SUB port - 1 each Flush-mounted switches 220 V/110 V - 1 each (6) Possibilities of Container Mounting On a flat solid surface (asphalt, concrete,) On point foundations (concrete cubes, dimensions 30/30/30cm, 6 pc/20' container) On band foundations (concrete band, 30cm wide, on the container circumference) Certification: Dimensions, weight, payload and stacking are RINA certified. Certificates available for components. Delivery: Containers can be delivered assembled or individually - in kits 648 mm high.4 kits can be bundled in packages 2591 mm high (ISO dimensions)
The prefab house is based on light steel as the skeleton, sandwich panels as the maintenance material, with standard modulus (1.8m) or space combination according to customer needs.
The components are connected by bolts, which can be disassembled, movable, reusable, and generalized. It is an industrialized building product. It is distinguished from the building structure and is mainly divided into built-in skeleton structure and external skeleton structure. Application field
Due to the needs of urban construction, prefabricated houses are mostly used for temporary buildings on construction sites, such as workers' dormitories, offices, canteens, bathrooms and warehouses, followed by engineering camps, single-story and two-story small houses.
Product advantages
1. Easy installation and transportation It can be transported as a whole or split. The water and electricity lines have been prefabricated in the factory in advance, and can be used when transported to the destination without secondary decoration.
2. Durable and economical Steel frame structure design, the structure adopts special cold-formed galvanized steel components, earthquake resistance level 8, wind resistance level 12, service life of more than 20 years
4. Fast installation speed, green and environmental protection Zero construction waste, fast construction and installation, and dry work throughout the process
5. Thermal insulation The wall panel adopts double-sided sandwich panel, which can play a good role in thermal insulation
technical parameter
Wind resistance: level 11 (wind speed≤125.5km/h) Earthquake resistance: level 8 Roof live load: 0.5kn/m2 External wall and partition wall heat transfer coefficient: 0.35 Kcal/m2hc Corridor live load: 2.0kn/m2
Project cases
With excellent product quality, superb construction team, stable supply and high-quality service, it has quickly opened up overseas markets, and has cooperated with China State Construction, China Railway, China Railway Construction, China Communications Construction, China Power Construction, Sinopec, CNOOC, China Metallurgical Group and others have established long-term cooperative strategic partnerships and accumulated a large number of project cases.
China Construction Splendid City Project
The main products of the project include: prefabricated houses with an area of 16,856 square meters, and the main functional areas include offices, conference rooms, dormitory buildings, etc.
Qingdao Metro Line 8 Slab Housing Project
In this project, KXD Steel cooperated with a number of construction companies to provide prefabricated houses with a total area of about 15,000 square meters, offices and dormitory buildings with 2 floors; on-site office buildings such as single and double-storey prefab buildings, with rich and complete functions.
Saudi Arian company camp project
The labor dormitory camp project of the Saudi Bin Laden Group is a dormitory camp for the engineering workers of the Saudi Women's University of the Bin Laden Group. This labor camp adopts a total of 45 sets of double-layer color steel plate prefabricated houses, each with 40 houses, and each house has 8 workers. Each house is 912m3, totaling about 36,500 square meters.
China International Convention and Exhibition Center Project
The China International Convention and Exhibition Center project is a municipal key public service project within the Qingdao High-tech Zone. It is positioned as a competitive fifth-generation exhibition economic complex in the Bohai Rim region. KXD Steel provided it with prefabricated houses 26316 Sq.m, 168 packed box rooms.
Mining Industrial camp project in Guinea
The main products of the project include: 30,000 square meters of prefabricated houses. The main functional areas cover offices, conference rooms, dormitory buildings, canteens, indoor gymnasiums, workshop areas, etc.