500L Stainless Steel High Shear Mixer

Min.Order: 1

Product origin: Wenzhou, Zhejiang, China

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US$ 500

Description

What is a high shear mixing tank
A high-shear mixing tank (mixing disperse), one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor or impeller, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to create shear. A high-shear mixing tank can be used to create emulsions, suspensions, lyosols (gas dispersed in liquid), and granular products. High shear mixing tank is widely used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.

High shear mixing tank structure

High shear mixing tank belongs to mixing tanks. The high shear emulsifier can be used on all kinds of mixing tanks. According to our passed experience, most popular high shear mixing tanks are:

Conical bottom high shear mixing tank

This kind of high shear mixing tank can beat steam heating type, electric heating type or simply single wall mixing tank with a high shear rotor and stator on the tank top.

Dish end high shear mixing tank

This high shear mixing tank have a dish end. Steam heating and electric heating tanks are all available. In this high shear mixing tank, the high shear mixer usually fixed on the bottom of the tank. For sticky liquid, such as shampoo and cosmetic, buyers usually want us add scraping agitator to the high shear tank in order to improve the mixing efficiency.

Vacuum mixing tank with high shear mixer

This high shear tank usually used for washing liquid and skin care lotion which have a log of bubbles when mixing. The tank comes with a sealed top (conical tank top or dome top). The high shear mixer can be fixed on the tank top or tank bottom.

Multifunctional high shear mixing tank

High shear mixer can be used on scraping type mixing tank, vacuum mixing tank and heating mixing tanks. Under special request, a high shear mixing tank can be equipped with double motor, three motor. A widely used design is high shear mixer used together with high speed dispenser (or scattered disc agitator) and a side scraping agitator.

High shear mixing tank specification
High shear mixing tank can be many different structure for different product and production request. The main tank capacity ranging from 200Liter to 2000liters. Here below we list out all the hot sell high shear mixing tanks' specification

No.	Item	Specification & explanations
1	Tank capacity	200L ~ 2000L
2	Material	Stainless steel 304 / SS316
3	Function	High shear + steam heating / electric heating
4	Optional Structure	Double layer with dish top flange connection Single wall with bottom high shear mixer High shear tank with steam jacket and insulated wall Oil jacketed high shear mixing tank
5	Diameter	Φ600 ~ Φ1800
6	Height	800 ~ 2500 mm
7	Heating type	Electric (oil) heating / steam heating / hot water heating
8	Heating elements	Made of SS304, 3~36KW
9	High shear motor	1.1~15KW use 3phase electricity
10	Mixing speed	1400rpm, 2800rpm, 3600rpm
11	Discharge	Drainage from tank bottom with 1~2" thread pipe
12	Liquid inlet	Inlet from dish top with 1~2" thread pipe
13	Spare hole	A spare hole available on the dish top with 1~2" pipe thread
14	Cleaning	CIP cleaning ball with 1" clamp connection on dish top
15	Unit price	Please contact us directly for the high shear mixing tank price

Batch high-shear mixer
In a batch high-shear mixer, the components to be mixed (whether immiscible liquids or powder in liquid) are fed from the top into a mixing tank containing the mixer on a rotating shaft at the bottom of the tank. A batch high-shear mixer can process a given volume of material approximately twice as fast as an inline rotor-stator mixer of the same power rating; such mixers continue to be used where faster processing by volume is the major requirement, and space is not limited. When mixing sticky solutions, some of the product may be left in the tank, necessitating cleaning. However, there are designs of batch high-shear mixers that clean the tank as part of the operating run. Some high-shear mixers are designed to run dry, limiting the amount of cleaning needed in the tank.
Why use high shear mixing tank---get Equilibrium mixing
High-shear mixing tank is used in industry to produce standard mixtures of ingredients that do not naturally mix. When the total fluid is composed of two or more liquids, the final result is an emulsion; when composed of a solid and a liquid, it is termed a suspension and when a gas is dispersed throughout a liquid, the result is a lyosol. Each class may or may not be homogenized, depending on the amount of input energy.
To achieve a standard mix, the technique of equilibrium mixing is used. A target characteristic is identified, such that once the mixed product has acquired that characteristic, it will not change significantly thereafter, no matter how long the product is processed. For dispersions, this is the equilibrium particle size. For emulsions, it is the equilibrium droplet size. The amount of mixing required to achieve equilibrium mixing is measured in tank turnover - the number of times the volume of material must pass through the high-shear zone.

Uses of high-shear mixing tank
High-shear mixing tanks are used throughout the chemical process industries, wherever it is necessary to produce standardized mixtures of ingredients that do not naturally mix. These include:

Pharmaceuticals, preparations of suspensions and granular products
Paper manufacture, bleaching and preparation of paper pulp
Food preparation, emulsions for condiments, sauces and dressings
Manufacture of cosmetics

High-shear mixing tank price
High shear mixing tank's price listed in this site may not the suitable one for you. Please get in touch with us directly for an accurate offer.

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