Complaint
The 12 unit mould squatting pan high pressure casting forming machine is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic cabinet basins (above and under counter basins), wash basin, lava, squatting pan and lid, sinks, shower pedals and other products. Cabinet basin High Pressure Forming Casting machine is the first choice for modern sanitary ceramic plant and factory. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.
| Capacity calculation for 8 mold Hpcm-basin | ||
| Daily working time | 22 | Hours |
| 1320 | Mins | |
| Working mould q'ty | 8 | Working mold/single |
| Casting slip cycle time | 25 | Mins/cycle |
| Daily casting time | 40-50 | times/day |
| Daily capacity | 480-600 | pcs |
| 12 Mold Hpcm-squatting pan Main technical data | ||
| Mould type | ||
| Working mould type | Two control working mould | |
| Mould parts | 2 parts without loosen parts | |
| Max products size | ||
| Length | 550 | mm |
| Thickness | 230 | mm |
| Above products size depends on model. | ||
| Max mold frame outside size | ||
| Length | 1600 | mm |
| Width | 1100 | mm |
| Thickness | 400 | mm |
| Max mold frame inside size | ||
| Length | 1600 | mm |
| Width | 1100 | mm |
| Thickness | 180 | mm |
| Main Parameter | ||
| Demolding means | Horizontal opening mold+ vacuum adsorption | |
| Closing mould mean | Hydraulic closing mold | |
| Mold closing pressure | 784~1176 | KN |
| Diameter of hydraulic cylinder | 280-180 | mm |
| Stroke of cylinder of pressing mold | 1500 | mm |
| Model clamping accuracy | ±0.25 | mm |
| Casting pressure of low pressure casting | 0.15~0.2 | Mpa |
| Casting pressure of high pressure casting | 0.8~1.0 | Mpa |
| Slip pressurize means | Hydraulic pressurize | |
| Pneumatic pressurize | ||
| Compressor air pressure | 0.6~ 0.8 | Mpa |
| Air consumption quantity | 2.4 | m³/h/12 mould |
| Water source pressure | 0.3 | Mpa |
| Water consumption quantity | 0.24 | m³/h 12 mould |
| Mold quantity | 12 | quadruplet Working mold |
| Total casting cycle time | 20~30 | mins/cycle (time depends on slip performance) |
| Total power | 19.55 | kW |
| Taking base means | By manual | |
| Total weight include mold | 35~40 | T |
| Overall size | ||
| Length | 11800 | mm |
| Width | 3700 | mm |
| Height | 3020 | mm |
| Working condition | ||
| Slip temperature | 35±2 | ºC |
| Absorption slip thickness | 8-9mm | 45mins |
| Casting workshop temperature | 30±2 | ºC |
| Relative humidity | 65±2 | ° |
| Air source pressure | ≥0.6 | Mpa |
| Water pressure | ≥0.3 | Mpa |
| Water condition for cleaning mold | 1 | μm |
| Water source filter | 10 | μm |
| Item No | Parts name | Brand | Remarks |
| 1 | PLC | Siemens | 1200-1500 Series |
| 2 | Touching screen | Kinco | |
| 3 | Pneumatic control cabinet | SMC | Integrated control |
| 4 | Pneumatic control elements | SMC | Air pipe, valve |
| 5 | Travel Switch | Schneider | |
| 6 | Proximity switch | Pepperl fuchs | |
| 7 | Water drop seperator | SMC | |
| 8 | Micro-mist seperator | SMC | |
| 9 | Cycle vacuum pump | Nash | |
| 10 | Speed control valve | SMC | |
| 11 | Cylinder | SMC | |
| 12 | Solenoid valve | SMC | |
| 13 | Reducing valve | SMC | |
| 14 | Electric elements | Schneider and Omron | |
| 15 | Safety curtain | Omron | |
| 16 | Hydraulic valve group | Rexroth | |
| 17 | Seal of hydraulic station | Parker |
