Complaint
This pressure casting machine with 8 modules is used to produce toilet bowl, smart toilet, bidet which is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of bowl part of 2-piece toilet.
| Capacity calculation, sample by 8 module type | ||
| Daily working time | 22.5 | Hours/day |
| 1350 | Mins/day | |
| Q'ty of module | 8 | 1 pcs of mould/module |
| Casting cycle | 30 | Mins |
| Daily output | 360 | pcs |
| Average manpower output | ||
| Q'ty of shift per day | 3 | |
| Manpower per shift | 4 | |
| Average manpower output | 30 | 30 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley |
| No. | Items | Contents |
| 1 | Demoulding method | Vertical lifting+ Transverse horizontal+ vacuum suction+ compressed air |
| 2 | Mould close method | auxiliary by pneumatic +mould close by hydraulic |
| 3 | Pressure of mould close | 30-40T |
| 4 | Accurate of mould close | ±0.25mm |
| 5 | Turnover angle of turnover-frame | 0-34° |
| 6 | Pressure of low-pressure slip feeding | 0.25±0.05MPa |
| 7 | Pressure of hi-pressure slip feeding | 0.8-1.0MPa |
| 8 | Method to increase pressure for slip feeding | Hydraulic pressurize |
| 9 | Pressure of compressed air | ≥0.6MPa |
| 10 | Air consumption (/module) | 0.3M³/h |
| 11 | Pressure of water resource | 0.3MPa |
| 12 | Water consumption (/module) | 0.2M³/h |
| 13 | Quantity of mould | 1 piece/time/module |
| 14 | Total casting cycle | 20~25min/cycle (adjustable) |
| 15 | Total install power | 8kw/module +10kw |
| 16 | Method of green body taking | Electrical lifting+ pneumatic /electrical horizontal fold-speed+ transportation by step conveyor |
| 17 | Total weight | ≈9.7T/module + 3.5t |
| 18 | Dimension | L: 29000mm, W: 3880mm, H: 5095mm |
| Item No | Parts name | Brand | Remarks |
| 1 | PLC | Siemens | 1200-1500 Series |
| 2 | Touching screen | Kinco | |
| 3 | Pneumatic control cabinet | SMC | Integrated control |
| 4 | Pneumatic control elements | SMC | Air pipe, valve |
| 5 | Travel Switch | Schneider | |
| 6 | Proximity switch | Pepperl fuchs | |
| 7 | Water drop seperator | SMC | |
| 8 | Micro-mist seperator | SMC | |
| 9 | Cycle vacuum pump | Nash | |
| 10 | Speed control valve | SMC | |
| 11 | Cylinder | SMC | |
| 12 | Solenoid valve | SMC | |
| 13 | Reducing valve | SMC | |
| 14 | Electric elements | Schneider and Omron | |
| 15 | Safety curtain | Omron | |
| 16 | Hydraulic valve group | Rexroth | |
| 17 | Seal of hydraulic station | Parker |
