48V1000A Heavy Current Iron Pipes Electroplating Rectifier

Brief Introduction

STP Series Power Supply is specially designed for electroplating process of various kinds of metal, such as zinc, copper, tin and gold etc.
It has high frequency transformer, rectifer and PWM technology to ensure stable low output voltage and high output current for electroplating needs, it is featured for good reliability, high efficiency, small size and various control methods, it also could be used for other application like oxidation, water treatment and anodizing etc.

Features

1. Advanced soft-switching technology and multi-loop control adopted to ensure output precision & stability.
2. High-power isolated gate bipolar IGBT & Nano scale material high frequency transformer adopted.
3. Output voltage & current separately adjustable.
4. CC voltage-limit / CV current-limit working modes, manual-switchable.
5. High efficiency, full protection functions, like lack phase, over voltage, lack voltage, short-circuit, over current and over heat protection 
6. Small size & Low weight
7. Optional functions:
    a. DSP control, analog control.
   b. N+1 redundant system for high-power application and convenient maintenance
    c. Pulsing output
    d. Polarity reverse function
    e. Output timing


Applications

1. Electroplating
2. Electrolysis
3. Oxidation
4. Heating
5. Water treatment


General Technical Specification

1. Input voltage (V) Tri-phase 380Vac±10%, 50/60Hz or tri-phase 415Vac, 50/60Hz 2. Output voltage 0 ~ 48V (continuously adjustable) 3. Output current 0 ~ 1000A (continuously adjustable) 4. Output power 30KW 5. Control mode PWM 6. Working mode CC voltage-limit / CV current-limit working modes, manual switchable. 7. CV (constant voltage) accuracy ≤±1% 8. CC (constant current) accuracy ≤±1% 9. Overall efficiency ≥90% 10. Power factor ≥0.95 11. Output display LED digital display 12. Regulation range Voltage/current 0 ~ 100% rated value continuously adjustable 13. Cooling method Forced air cooling or water cooling or oil cooling (as per requirements) 14. Protection function Input over voltage, lack voltage, lack phase, over current protections. Output short, over heat and IGBT self-lock protections 15. Control mode 10-turn potentiometer & remote control box (3m long) LCD touch screen (optional) 16. Over heat protection threshold value 65~85ºC (overall) 17. Working mode Withstand long-term continuously working at full load 18. Indication Working: LED (GREEN), Over heat: LED (YELLOW), Fault: LED (RED) 19. Display mode Output voltage, current display Working, over heat & fault indication 20. Environment Temperature: -0ºC ~ 40ºC Humidity: 15%~90% Height: ≤1500m No flammable, corrosive object, no vibration & explosion 21. Remote control (optional) 0~10V, 4~20mA analog signal control. RS232 or RS485 communication port. 22. Size Depends on output 23. Other optional functions Pulsing output (a s per requirements) Polarity reverse function (as per requirements) Output timing (as per requirements)

 Custom-made requirements acceptable.


Main Components & Advantages
 
1. IGBT: Infineon (the original Siemens) IGBT module.
2. Three-phase bridge rectifier: SANREX bridge rectifier.
3. Main Transformer:High-frequency Nano crystalline transformer. The transformer is a case type structure. This case is not only the protective layer, but also the output of the transformer, and it also can provide cooling water channel. Another advantage is its large conductive area, small heat. Because the transformer adopts the novel structure, the conformity of production produced is high; it is especially suitable for high power supply manufacturing.
4. Output rectifier diodes: AN (original Motorola) Schottky.
5. Heat sink: Good quality aluminum panel, thickness up to 42mm
6. Output copper bar: 99.9% non-oxidation red copper, designed flow ability beyond 2.5A/m2
7. Cooling water pipe: RIFENG aluminum plastics compound pipe
8. Breaker: Schneider air circuit-breaker
9. Allowance: suitable power allowance for long-term continuously working.
10. Cabinet: 2cm thick good cold-rolled sheet with powder coating for cabinet making, protection degree reaches industrial IP56 degree.

 
 
 
Maintenance
 
1. Check whether the bolts or moisture loosen regularly
2. Check whether water leakage at pipe connection regularly
3. Check whether any leaking of water pipe connection regularly.
4. Regularly open the box side plate, cleaning dust inside.
5. Regularly with clip-on ammeter check three-phase input current that it is abnormal and serious drift phenomenon, if abnormal, contact the supplier in time.
6. Specially assigned person for equipment maintenance.

Application case


Storage
Pay attention to the following points during temporary & long-term storage.
1. Store the power supply in our packing box
2. Long-term storage would lead to electrolytic capacitor degradation, it should be powered up yearly, at least 5 hours power-on time, input voltage should be increased to rated value by voltage regulator.  

Warranty
1. The warranty period of this product is 12 months, free repair within warranty period except for man‐made damages or irresistible forces.
The following cases during under warranty are not included in free-warranty scope:
(1). Incorrect operation & maintenance of the power source that cause fault.
(2). Natural loss of consumable material (shell, connector etc.)
(3). Manual damage caused by modification or dismantle
(4). Damage caused by external equipments or third-party product or plug-in units.
(5). Force majeure factors, such as fire, flood or input grid abnormal.
(6). Unilateral amendment or modification on our LOGO or part number.
(7). Fault caused by abnormal usage of power source.
(8). Other non-product quality causes
2. Reasonable maintenance & repair costs should be charged after warranty period.