Float Glass Production Line with Grinding 45 Dergges Chamfer

Min.Order: 1
Product origin: Qingdao, Shandong, China
Infringement complaint: complaintComplaint
US$ 15600 ~ 17500

Description
TCGZ9325-45° Glass Mitering edging machine with digital display (9 motors)
 

Description:
TCGZ9325-45° is suitable for grinding flat glass with arris, variable angle and 45° edging. 5 motors from front beam can adjustable 0~45°and as a whole to move in /out to achieve angle adjustment.
Coarse grinding, fine grinding, polishing and chamfering can be completed in one time. 
The base, front and rear beams, beds and grinding heads are of casting materials (annealed to prevent deformation), which can bear large loads and has stable performance.

With reasonable design, and high precision processing, It is the best glass grinding equipment for processing the mass production of craft glass, home appliances glass, decoration and furniture glass, doors and architecture glass.

 
I. Main technical data:
 Max.Glass size 2500×2500mm
 Min.Glass size 80×80mm
 Glass thickness 3-25mm
 Transmissinon speed 0.5-5m/min
Max.hemline grinding3mm
Max. arris grinding2.5mm
Working height750mm
 Power 21KW
 Weight  Weight
 Land occupation 7800×1000×2500mm
glass diagonal error≤0.5mm/m
glass parallelism error≤0.3mm/m
Power 380V/50HZ or Customized


II. The configuration brand of Major parts and the feature (Some configuration brands may be replaced due to products improvement without notify and Sunkon will have the right of final explanation.)
S.N.NameConfiguration date
1The material of the machine and frameMaterialCast Iron
Model No.HT250 
ThicknessPedestal 25mm,front & rear crossbeam 30mm,upright post 20mm
2Grinding motorsSupplierJINGLONG motor manufacture
Model No.YSM90L-2-2.2kw/YSM90S-2-1.5kw
3Step-less reducerSupplierXG-TRANSMISSION Manufacture
Model No.JWB-X2.2-80FS
4Worm reducerSupplierZHUJIANG REDUCTION Manufacture
Model No.WPR0010-110
5Transmission padsSupplierLongxia brand
Model No.004# front pads series, 008# rear pads series
6Transmission trainSupplierHangzhou Donghua Chain Group Co.,Ltd.
Model No. 
7GearsSupplierFoshan Shunde Zhongmin Gear Co.,Ltd
Model No.6-15Z  6-17Z  two 6-22Z
8BearingSupplierHarbin Bearing Group Corp.
Model No.P204/F204/6203/6206/6008/51102/51105
 
Electric Parts:
NO.  
1AC contactorSupplierSchneider Electric
ModelCJX2-0901/CJX2-0910
2Overload relaySupplierSchneider Electric
ModelJRS1-09-25/Z
3TransformerSupplierSchneider Electric
ModelNDK(BK)-250
4Circuit breakerSupplierSchneider Electric
ModelNM10-100/330 DZ-47/60
5Ammeter/VoltmeterSupplierCHINT electric
Model6L2-A 6L2-C
6Button/lightSupplierShanghai Electric

TCGZ9325P-45 Wheels placement
Grinding head

Name    Data
Grinding head 1#
rough grinding
Grinding head 2#
rough grinding
Grinding head 3#
Fine grinding
Grinding head 4#
polishing
Grinding head 5#
polishing
Grinding head 6#
angle grinding
Grinding head 7#
Angle polishing
Grinding head 8#
polishing
Grinding head 9#
polishing
motorPower(KW)2.22.22.22.22.21.51.51.51.5
Speed280028002800280028002800280028002800
Grinding wheelSpec (mm)Ф150×12  100 meshФ150x12
240 mesh
Ф150×12   320meshФ150 Ф150 Ф130x60 240 mesh10S40Ф130x60 240 mesh10S40
NameDiamond wheel Diamond wheelResin wheel10S40
Polishing wheel
Wool felt wheelResin wheel10S40
Polishing wheel
Resin wheel10S40
Polishing wheel

Main structure parts:

Processing Effect:


III. TCGZ9325-45 SPARE PARTS LIST FOR FREE 
NoPartsQuantity (pc) 
1Waterproof Rubber 130mm1 
2Waterproof Rubber 100mm1  
3Flexible water pipe3 
4Quality polishing powder2.5 kgs
5Tool box1

Package and Loading 


Maintenance

1. Before starting up, pay attention to check the wear of the grinding wheel. Replace the grinding wheel when it is worn out, and keep the nozzle position correct after changing the grinding wheel, otherwise you need to adjust.

2. Before grinding work, run the machine for 5 to 10 minutes in an empty state so that each motor is in the best operating state.

3.Lubrication
  1. The mechanical stepless speed changer located at the leftmost end of the host machine, the first time to change the lubricant after 300 hours of operation, the residual oil should be removed during the replacement, after that, for continuous work for more than 10 hours a day, every 3 months; Those who work for 10 hours, change every 6 months. When replacing, unscrew the ventilator of the reducer to refuel (the oil level is at the center of the oil mark). When draining, unscrew the oil drain plug at the bottom of the mechanical stepless reducer to release the dirty oil. It is recommended to use 150 # industrial gear oil (SY1172-80).
  2. The lubricant replacement system of the main transmission turbine directly connected to the mechanical stepless speed reducer is the same as that of the mechanical stepless speed reducer.
  3. For the grinding head carriage, the front rail moving carriage base is filled with N32 mechanical oil with an oil gun to maintain good lubrication.
  4. Regularly lubricate the swing lead screw bearing with grease to maintain good lubrication.
  5. For the main drive chain, add grease every other month. When filling, remove the front and rear shields at the left end of the main unit to fill. For the conveying chain of the conveying rail, refill the grease every two months. It is recommended to use ZL-1H (SY1413-80) synthetic lithium-based grease.
4. According to the quality requirements of the product in time, often clean the water tank and replace the water with a short cycle.                                                                                                           


Below are our company pictures for your reference:

 

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