Description
Single-arm special-shaped edging machine (abbreviated as special-shaped machine or single-arm machine), can grind straight, rounded, duckbill and beveled edges; it can also grind round glass and oval glass. Install a master mold on a single suction cup, and use a special-shaped machine to grind some irregularly shaped glass pieces.
This product adopts the vacuum principle to adsorb the glass on the suction cup, and cooperates with the use of a motor to drive the five-star disk or an independent satellite turntable on a separate drive disk to rotate, so that the machine can process special-shaped flat glass with a rotation diameter of 700-2100MM or 100-700MM. The rotation speed of the five-star plate can be adjusted at will during work. This machine can semi-automatically grind simple shaped special-shaped glass by using a cylinder. When grinding the periphery, the grinding wheel can be manually replaced for coarse, fine grinding and polishing. When grinding the glass bevel, a bowl-shaped grinding wheel can be installed to tilt the grinding head backward to adjust the angle of the bevel, and then process and grind.
This machine guarantees the grinding accuracy of the bevel by improving the precision of the turntable; we also add a brake system to eliminate the gap between movements, and apply a moderate load (adjustable) during rotation, so that the machine can be longer Time is maintained without gap action, so the vibration during grinding is greatly reduced, and the work efficiency and edging effect are improved.
Technical parameters of glass shaped machine
| Glass rotation diameter | Processing thickness | Bevel angle | Bevel grinding wheel | Voltage | Power | Outsize | Weight |
| 100-2100mm | 3-30mm | 0°-20° | Ø150 | 380V 50HZ | 3KW | 1200*1200*1800mm | 1000kg |
Note: The type and quantity of equipment grinding heads can be adjusted according to customer needs, and the specific speed depends on the edging requirements and the thickness of the glass.
Overall performance requirements of glass profile edging machine
- The action of the transmission mechanism should be accurate and reliable, and there should be no obvious vibration, impact, or sliding.
- The normal working vacuum range of the sucker is -0.05~-0.1MPa.
- The cooling and air pressure system should not be blocked or leaked.
- The maximum temperature of the grinding wheel bearing part is less than 85 degrees Celsius.
- The movement accuracy of the rotating shaft of the grinding wheel, the horizontal runout is not more than 0.03mm, and the vertical runout is not more than 0.03mm.
Precautions when using special-shaped machine
1. Whether the height of the suction cup of the worktable of the special-shaped machine is consistent has a greater impact on the grinding effect. When leaving the factory, the manufacturer will self-grind the five sets of suction cup holders, and select the suction cup glue with the same thickness to keep the height of each suction cup consistent. Therefore, do not disassemble and assemble the suction cup under normal circumstances. If the suction cup glue is damaged, you should choose the same thickness for replacement.
2. After the vacuum pump of the special-shaped machine is used for a period of time, the vacuum degree will drop (that is, the suction power will drop) due to water intake and other reasons, so pay attention to check and troubleshoot, otherwise, the machine will work under insufficient suction, which will affect Grinding quality, on the other hand, is also prone to safety accidents.
3. When grinding the glass, make sure that the nozzle of the universal water pipe is facing the grinding wheel instead of dry grinding. At the same time, the machine should be cleaned regularly.
How to operate the glass profile machine
Select the corresponding bevel grinding wheel according to the requirements of the bevel, and then adjust the distance between the grinding wheel and the glass surface according to the thickness of the glass, and then force the grinding wheel against the glass for edging.
Recommended grinding wheel configuration:
1) For processing straight-line straight-edge glass, one medium mesh diamond wheel is generally used, such as 180 mesh diamond wheel and 1 BD polishing wheel
(2) For round glass, one medium-sized diamond wheel is generally used, such as 180-mesh diamond wheel and 1 BD polishing wheel
(3) For processing duckbill glass, generally one 100 mesh diamond wheel, one 240 mesh rough grinding diamond wheel and 1 BD polishing wheel are used
(4) For processing beveled edges, such as mirrors, generally one 100 mesh diamond wheel, one 240 mesh rough grinding diamond wheel, one 3-color resin wheel and one wool polishing wheel are generally used.
Maintenance of the machine
1. There must be sufficient pressure of cooling water during grinding to ensure the efficiency of grinding and the service life of the grinding wheel.
2. If the speed drops suddenly during use, reduce the pressure of the mill and try not to overload it, otherwise the motor will be easily damaged.
3. All glass residues on the equipment must be cleaned up after work every day. Be careful not to touch it with your hands, but directly rinse with water.
4. Add lubricant to the equipment every half month.
5. To prevent freezing damage to the water pipe in winter, the cooling water in the water pipe must be drained after the work is finished every day.
6. Keep the vacuum pump oil at the specified line at all times.
Our company is constantly committed to the development of new products, and at the same time pays attention to the after-sales service of the products. We have successively established our own sales points throughout the country and established a complete after-sales service network to fully guarantee the pre-sales, in-sales and after-sales of our customers. The service allows customers to buy with confidence and satisfaction. Our products sell well at home and abroad, and are favored by people from all walks of life.
The glass drilling machine adopts automatic control design, pneumatic clamping glass, feed oil pressure buffer technology, free adjustment of the automatic drilling time and speed of the upper and lower drills, the upper and lower drills nest and drill successively. The working table adopts pneumatic lifting, equipped with movable positioning and automatic material receiving device, which can quickly and accurately locate the batch processed glass workpieces. The product is divided into automatic and manual options.
1. Pay attention to safety during debugging and use, and do not touch the moving parts and power parts of the machine when the machine is started.
2. Do not place tools and other objects on the conveyor rail and cover of the machine
3. In an emergency, you should immediately press the "Emergency Stop" button or pull down the power-off switch
4. Keep the water tank with sufficient cooling water and clean water at all times to avoid burning the grinding wheel and glass, and timely clean up the grinding impurities in the water inlet and outlet pipes to keep the water circulation unblocked
5. Before each drilling work, check whether all switches work normally and whether the control direction is correct. If it is incorrect or the control direction is wrong, stop the machine for inspection immediately, otherwise it will cause serious damage to the machine
6. The operating temperature of the motor should be less than or equal to the ambient temperature +50°C.
Products done by the drilling machine
The main technical parameters | 1. Drilling diameter: ø4-ø220mm | 2. Height of the Worktable: 850mm/1000mm |
| 3. Thickness of the glass: 3mm-20mm | 4. Min size of processed glass φ100*100mm |
| 5. Maximum size of processed glass:2600mm*2400mm/2600mm*1800mm | 6. Distance between center of drill shaft and column:1257mm |
| 7. Weight:1000kg | 8. Power: 380V/50HZ/3-Phase |
Technical description of drilling machine structure
1. Glass pressing mechanism: It is used to press the glass to facilitate drilling and nesting.
2. Upper drill bit operating mechanism: Operate the upper drill bit for manual drilling and manual drilling and nesting.
3. Speed adjustment and belt tensioning mechanism: used to adjust the speed of the upper and lower drill shafts and the adjustment of belt feeding.
4. Electrical control box and operation panel; used to control and operate the machine for work.
5. Floating table: used as an auxiliary support for the workpiece when processing large workpieces. When the size of the processed part is not large, it is not necessary to install this part.
6. Cooling system: cooling water is used to cool the upper and lower drill bits.
7. Pneumatic system: Provide power for clamping mechanism, material receiving mechanism, lower drill bit feed and floating table movement.
8. Material receiving mechanism: used to receive and store the drilled material core.
Packing List | No | Item | Unit | Quantity |
| 1 | Main Engine | pc | 1 |
| 2 | Water Tank | pc | 1 |
| 3 | Working Platform | pc | 1 |
| 4 | Motor | pc | 2 |
| 5 | Water Pump | pc | 1 |
| 6 | Operation Manual | pc | 1 |
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