12tpd Tyres Waste Recycling Pyrolysis Plant to Oil

1.Plant technical parameter

Items	Contents
Raw material	Waste tyre ,scrap plastic,waste rubber
Structure form	Horizontal
Model	2200-6000	2600-6000	2800-6000	2800-6600
Size of reactor	D2200*L6000mm	D2600*L6000mm	D2800*L6000mm	D2800*L6000mm
24-hour capacity	5T	8T	10T	12T
Operating pressure	Constant pressure
Heating material	Coal, charcoal, fuel gas, fuel oil ,heavy oil.
Average out-put oil rate	50%
Material of reactor	Q245R/Q345R boiler plate
Thickness of reactor	16mm
Rotate speed of reactor	0.4-0.8 turn/minute
Mode of cooling	Water cooling
Power in total	4.0-8.0kw
LIfe	5-8 years

2.Final product and usage



1. Tire crude oil usage( where need the oil as fuel)
A. power plant factory
B. glass factory
C. cement factory
D. ceramic factory
E. aluminum factory
F. boiler factory
G. central heating factory
H. painting factory
2. Carbon black usage
As the waste tire carbon black there are ash inside so this quality is not so good. Until now our technology can use some ways to make the carbon black to briquette, which can be sold as the industry coal.
3. Tire wire steel usage
This can be sold to the steel making factory
4. The waste gas(CH4,C2H6,C3H8,C4H10 and H2)
As these gas can not be cooled under the normal pressure,besides they are all combustible gas, which is dangerous to storage.after it produce we let the gas back to the combustion system to burn as energy. This will safe and save your fuel cost.

3.Work flow
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.

4.Plant Aavantage
1.Safety
The security system is composed of two water seals, pressure sensors, temperature sensors and safety valves ,
Vacuum system make sure no oxygen in the system.
Auto Alarming system will work in case any chance of accident
2. Energysaving
1.) Flame path is designed as spiral so that quantity of heat can be fully used.
2.)Tail gas recycle use by the reactor
3).Negative pressure system speed up the reaction velocity,shorten heating time.
3. Environmental protection
1.)waste gas
Flammable gas can be recycle used by the reactor.
2.)waste water
which can use waste disposal equipment to recycling used by strong spray
tower.
3) Bad smell: there will be some chemical substances feed into the catalysis tower and burnt together with the tires. It can get rid of bad smell and improve the quality of oil
4).Waste smoke.We have 3 level smoke disposal system.
strong spray tower and activated carbon adsorption tower and spiral dedust system,make sure the emission standard reach PPM

5. Tyre Oil paramter

Gross Calorific Value	10500 Kcal/ Kg
Flash Point	42
SULPHUR	1.17%
Density	0.92
Viscocity	36.06

6.Major parts

1.Reactor

2.Catalyst tower

3.Oil separator

4.Condenser cooling system

5.Cooling pool

6.Light oil collection tank

7.Heavy oil collection tank

8.Vacuum system

9.Water seal tank

10.Dust remove disposal device(strong spray tower,draft fan,active carbon absorption tower,purify water pool)

11.Operation plat form

12.Power Control cabinet

13.Other accessory