Versatile Roll to Roll Coating System with Optional Laminator / Calender and Coating (Doctor Blade, Slot Die, Micro Gravure)

Min.Order: 1
Product origin: Zhengzhou, Henan, China
Infringement complaint: complaintComplaint
US$ 35000 ~ 37500

Description

Versatile Roll to Roll Coating System (180mm W) with Optional Laminator / Calender and Coating (Doctor Blade,Slot Die, Micro Gravure) - MSK-AFA-MC200

Product Description
MSK-AFA-MC200 is a versatile R2R coating & calendering system which can adapt various coating heads such as doctor blade (reverse comma blade), slot die and micro gravure. Three types of film drying mechanisms include convection, infrared heating or uv curing can also be applied to it. This is the most complete and universal coating and calendering/laminating (optional) system that provides a broad adaptability to various coating slurries and film substrates (Cu, Al, PET, PP, PE).
 
Specification
Working Voltage208 - 240 VAC, 50/60 Hz, Single Phase 
Max. Power Consumption6 KW ( 50A Air breaker required )
Compressed Air 0.5-0.8 MPa is required
Attention: If a gas cylinder is used instead of air compressor, a two-stage pressure regulator  must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. 
Reeling/Unreeling Diameter250mm O.D Max. 
Coating Width1) Doctor Blade: 180mm; 2) Slot Die:150mm; 3) Micro-Gravure: 180mm
Coating Heads(please select in the Product Options)
Doctor Blade
Slot Die
Micro-Gravure
Doctor Blade Coating 
(Reverse Comma Blade)




 
Two available coating modes (continuous and intermittent) selectable on the control panel.
Coating thickness range: 10~200um  ( dried film )
Coating width and length: 180mm W x 5000mm L  Max. (single side coating)
Typical slurry viscosity range: 500~10000 mPa.s
Precision: ±5μm
MSK-155 auto-slurry feeder with 2 liters tank is available at extra cost        
Slot Die coating

 
The slot die is perfect for uniform film coating of 1 micron and up to 300-micron thickness. By changing the shim size with various patterns, you would be able to produce continuous, intermittent, or even grid coatings that match the shim patterns.
MSK-156 slurry feeding screw pump with 4 liters tank is included, please click underline to view details
Minimum thickness & precision: 1 µm ( dried film ), ±1%  
Coating width and length: 150mm W x 5000mm L  Max. (single side coating)
Typical slurry viscosity range: 200~10000 mPa.s

Attention: The final coating thickness is dependent on a wide range of parameters such as slurry viscosity, solid particle size, solid content, shim thickness, foil rolling speed and slurry feeding rate. Therefore, we are not able to guarantee that 1-micron level film is achivable for all kinds of slurries. For further discussion, please let us know your slurry specs and coating thickness requirement.
Micro-Gravure Coating

 
Continuous and intermittent coating mode are available for the user.
Coating thickness range: 2~3um  ( dried film )
Coating width and length: 180mm W x 5000mm L  Max. (single side coating)
Typical slurry viscosity range: 30~2000 mPa.s
MSK-155 auto-slurry feeder with 2 liters tank is included
Drying Mechanism (please select in the Product Options)
Convection Heating
Infrared Heating
UV Curing
Convection HeatingAir flow rate:3.3/2840 ( cm³/min @ RPM ) max., flow rate adjustable
Drying temperature: 150°C max.
Power Consumption: 3KW max.
Heater length: 500mm
Infrared HeatingDrying temperature: 150°C max.
Power Consumption: 2.1KW max.
Heater length: 500mm
UV CuringThe power and wavelength of the UV lamp can be customized according to customer's specific requirements.
Heater length: 500mm
Film Lamination/
Calendering (Optional)
The system can be integrated with lamination machine which laminates the ion exchange membrane/separator film onto the cathodes or anodes as the film rolls out.
Calender is also an option besides the laminator in the case that a higher coating density with reduced film thickness is required. 
Roller size: Φ150x200mm 
Roller surface: , Ra<0.4, circular runout +/-2um
Hardness: ≥HRC60
Material: Chromium plated stainless steel
Dual micrometer for accurate thickness adjustment in the range 0.5 - 2 mm 
Note: Heatable rollers (max. 100C) are available upon request.
Product DimensionsL1260mm x W850mm x H1600mm
ComplianceCE Certified All electric components
WarrantyOne Year limited warranty with lifetime support

Packaging & Shipping


Our Services
1.We are a manufacturer so that we have the punctual delivery time.
2.One sales representative serves you from inquiry to products shipped out.Communicate directly and conveniently.
3.Professional R&D team.
4.Strict QC.
5.Smooth shipping.
6.Rich experience. We do OEM services.Our customers are all over the world like USA, UK, Russia, Korea, Southeast 
Asia, etc. so that we are quite experienced.
7.Certificate: All our products are CE approval.
8.Fast reply: Our team will respond your requests within 8-working-hour

Contact us:
Company  addrees:No. 820, 8th Floor, 1st Unit, 9th Block, Cuizhu Street, High-Tech Zone, Zhengzhou, Henan, China

 
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