High Efficiency Tequila Vinasse Brewer Spent Grain Rotary Drum Dryer for Vietnam

Min.Order: 1
Product origin: Zhengzhou, Henan, China
Infringement complaint: complaintComplaint
US$ 20000 ~ 30000

Description
Brewer Spent Rotary Dryer
 

Product Description

In many feed resources that need to be developed, beer-spent grain and yeast are becoming more and more important because of their rich nutritional value and considerable output. In recent years, beer production has developed rapidly in the world. In 2018, the output of beer was 18500 million liters, which could produce about 3000000 tons of dried beer spent grain and yeast residues and 750 thousand tons of feed protein. But so far, only a small amount of this BSG and yeast are sold as coarse fodder, most of which have been abandoned, water washed away on the day of rain, or fermented and stinky and breeding mosquitoes and flies. This is a waste of resources and environmental pollution. Therefore, it is imperative to develop and utilize beer grains and yeast.

BSG are major by-products in beer production. However, high moisture (80-85%) brings a lot of problems with utilization and transportation. Today the best way to solve this problem is to dehydrate BSG and transfer them into composite feed, which could be effectively absorbed. According to the need of different livestock, people could make variable feed by adding a specific additive such as trace elements. In this way, BSG could get fully used, which could bring priceless environmental benefits and economic benefits. By considering the situation of the global market, our company cooperated with the relevant design institute, eventually designing and manufacturing the 'extruding-desiccation machine plus BSG dryer' systems. The new product line could fulfill continuous and stable production and has the characterization of low cost, easy installation and maintenance, and less need for labor. Meanwhile, the product moisture of the dehydration process and drying process could separately approach 50-65% and 12%, which is satisfying. According to the test report of the national feed quality supervision, inspection, and test center, the nutrient in BSG will not a loss in the process of dehydration and drying. Currently, we could provide a different series of drying equipment to meet the demand of different beer suppliers.

Working Principle

Cool Material flow: After the dehydration, BSG is delivered to the cylinder and realize the concurrent drying process. Wet materials are lifted up and down by the internal flights and pushed through three layers in a spiraling pattern, which realizes the heat exchange between cool materials and heated air. The dry materials could pass through the drum quickly with the air force. Wet materials would be dropped gradually and get fully dried to 10% to 15% moisture. The eventual dry materials would be delivered out of the systems through a screw conveyor. Inside the drum, there is a vibration cleaning device, which could prevent the adhesion between materials and drums.

Hot fluid(air) flow: Cool air is compressed into the furnace through a blower and heated to 500ºC to 500ºC. Then the heated air taken into the drum by a draught fan would exchange the heat with wet materials, absorb the moisture, and get delivered out of the drum with a temperature reduction of 55 to 60ºC. The exhaust gas will be dealt with a cyclone dust extractor and wet dust extractor, which would eventually meet the exhaustion requirement.
 

Product Features

1. International standard with ISO, CE certificate.
2. Simple system, safe and easy operation.
3. Flexibility in fuels used (NG, Oil, Coal, etc.).
4. Year of experience with all types of dryers.
5. Capable of installation anywhere in the world.
6. In-house engineering for custom fit applications.
7. Proven design.

Applications

Powder & particle: Sands, limestone, stones, clay, mineral filter cake, coal, iron sulfate, filter cakes, fly ash, gypsum, etc.
Damp and sticky material: Coal slime, sewage sludge, bentonite, Kaolin, etc.
Corrosive material: Distillers 'grains, Fertilizer, animal dung, slag, etc.
Biomass material: Sawdust, wood chips, etc.

Product Parameters

 

ModelJTSG1409JTSG1615JTSG2010/3JTSG2210/3JTSG2510/3JTSG2512/3JTSG2912/3
Capacity (t/d) 21.540.062.570.583.5108.0120.0
Water evaporation(t/h)0.450.851.351.441.762.102.50
Raw material moisture(%)60±5%
Drying temperature(ºC)250±30ºC
Motor power(kw)34457885110125135
Weight(kg)15500195002500027000350003800043500
Plant area(m²)5m*15m6m*22m8m*18m8m*18m10m*18m10m*20m10m*22m
 

Successful Cases

Zhengzhou Jiutian Machinery Equipment Co., Ltd. dryer products cover all kinds of drying machine products such as coal slime, dregs, biomass, organic fertilizer, sludge, yeast, coconut fiber and chaff, and coconut. At present, the company not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Egypt, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia. In many overseas countries such as Sri Lanka, Chile, and the United States, the dryer case was established and successfully put into operation, and the quality and technology of the dryer products were in line with international standards.

Package & Delivery

FAQ

Q: For providing you with a suitable quotation we need to know the following information:

A: 1. What is the raw material for the production line?
2. What is the capacity per hour you required?
3. What is the maximum input size of the raw material?
4. What is the output size and application for the final product?
Once we get your answers, I can provide you with the best quotation immediately.


Q: What about the Warranty of the products?
A: Jiutian Machinery grants our customers a twelve-month period warranty from the date of delivery for machines exported from us. During the warranty period, in case any defect of material or workmanship occurred with spare parts in normal operation, we will at our discretion replace or repair the defective parts freely.

Q: The reason you choose Jiutian Machinery:
A: 1. Professional manufacturer of supplying drying equipment, dewatering equipment, charcoal making equipment, and pellet machines.
2. Experienced and professional R&D team and manufacturing team;
3. Professional sales team consisted of dedicated, dynamic, and innovative people with international versions.
4. Professional logistics service ensuring safety and timely delivery of products all over the world through ocean, airline, road, and railway.

 

Company Profile

Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients' productivity, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.

Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc.

At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.


 

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