Description
Full Automatic Pure Mineral Water Bottle Filling Machine
*We supply complete solution for the water filling plant ,including Water treatment system / Washing filling capping machine / Code sprayer / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system
Technical parameter:
| Containers and specifications |
| Project Name: Full Automatic Complete Mineral Water 2000-20000bph Production Line | PH≥4.6drinking water |
| material | shape | Filling volume(ml) | Filling level(mm) | Neck type |
| PET Bottle | Square or Round Bottle | 100-2000ml | Distance from bottle neck
According request | As request |
| Adjustable specifications of the bottle type | Middle Mould Base: Bottle diameter ≤105mm Bottle Height≤335mm |
| | Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added. |
| Container Label & Control Mode | Packaging system | Palletizing system |
Hot Melt Roll-Fed
PVC Shrink Label
Full Label/ Half Label
Manual / Automatic | Packing system | Min, Spec. | Manual
Low position gantry palletizer
Robot Palletizer
High position gantry palletizer
Single Arm Palletizer
Manual Palletizer |
| | Manual
Film shrinker
Wrap Around packer
Robert Packing Machine | 1*2
2*3
3*4
4*6
3*5 | |
| User Ambient Conditions: | Temperature:10~40ºC;Humidity:No dew |
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Introduction:CGF Wash-filling-capping 3-in-1unit: Beverage Machinery is used to produce polyester bottled mineral water, purified water, alcoholic beverage machinery and other non-gas beverage machinery. Beverage Machinery can finish all the process such as washing bottle, filling and sealing, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.
The Complete Bottled Mineral Water / Pure Water Production Line used in the beverage filling operations. The three functions of bottlewash, fill and seal are composed in one body of the machine. The whole process is automatic.
High speed filling valve for water filling machineTechnical Parameter:| Project Name: |
| Model | CGF8-8-3 | CGF14-12-5 | CGF18-18-6 | CGF24-24-8 | CGF24-24-8 | CGF40-40-12 |
| Capacity | 2000 | 6000-8000 | 6000-8000 | 8000-12000 | 13000-15000 | 16000-18000 |
| Bottle shapes | PET circular or square |
| Bottle diameter(mm) | Dia50-Dia115mm |
| Bottle height (mm) | 160-320mm |
| Compressor air pressure(Mpa) | 0.3-0.7Mpa |
| Washing meidum | Aseptic water |
| Rinsing pressure(Mpa) | >0.06Mpa <0.2mpa<> |
| Application | drink water bottling production line |
| Total power (KW) | 4.4 | 4.4 | 4.4 | 5.2 | 6.2 | 7.8 |
| Overall dimensions(L*W) | 2.3*1.9 | 2.5*1.9 | 2.8*2.15 | 3.1*2.5 | 3.8*2.8 | 4.5*3.3 |
| Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m | 2.6m |
| Weight(kg) | 2500kg | 3200kg | 4000kg | 4500kg | 6500kg | 8000kg |
Washing heads
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
Filling heads
The washing bottle, filling, sealing are connecting with the thumbwheel card bottleneck transportation methods.
The rotating disk is all made of SUS304 stainless.
Filling method is fravity filling.
Filling valve manufactured by SUS304.
The filling valve structure design is reasonable, the filling quantity is accurate.
Capping heads
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
1.Water Treatment System, (Water Filtration)
2.Bottle Blowing Machine,(Making plastic bottles)
3.Air Conveyor,(Transport empty bottles)
4.Water Filling Machine ,(Filling water into bottles)
5.Cap elevator, (Transport cap)
6.Blow dryer, (Blow dry water)
7.Flat Convey, (Transport bottle)
8.Code Sprayer,(Printing the date on the bottle water)
9.Labeling Machine ,(Labeling in bottled water)
10.Bottle Shrink Wrapping Machine, (package the bottle water)
11.injection molding machines,(for pet preform)
CGF8-8-3 Bottle Water Washing Filling Capping Machine,1,000-2,000 bottles per hour.
CGF14-12-4 Bottle Water Washing Filling Capping Machine, 2,000-3,000 bottles per hour.
CGF18-18-6 Bottle Water Washing Filling Capping Machine,6,000-7,000 bottles per hour.
CGF24-24-8 Bottle Water Washing Filling Capping Machine,8,000-9,000 bottles per hour.
CGF32-32-10 Bottle Water Washing Filling Capping Machine,10,000-12,000 bottles per hour.
CGF40-40-12 Bottle Water Washing Filling Capping Machine,12,000-15,000 bottles per hour.
It is suitable for producing PET plastic bottles from: 250-2000ml;
Both round bottle and square bottle are available.
Material: PET Preform, Cap, Raw Water, PVC Label, Roll PE film
Bottling Line for Natural Mineral Drinking Water, Pure Water, Spring Water.Flow chart :Automatic bottle blowing machine --> Air conveyor system-->Washing,filling ,capping 3in1 machine-->Conveyor system-->Automatic sleeve labeling machine-->Automatic film shrink packing machine/Carton packing machine
Main Features1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, OMRON.
More models| Technical parameter: Water bottling machine |
| Model | CGF8-8-3 | CGF14-12-4 | CGF18-18-6 | CGF24-24-6 | CGF32-32-8 | CGF40-40-10 |
| Capacity(for 500ml) | 2000 | 3000-4000 | 6000-8000 | 8000-12000 | 13000-15000 | 16000-18000 |
| Suitable bottle shapes | PET circular or square |
| Bottle diameter(mm) | Dia50-Dia115mm |
| Bottle height (mm) | 160-320mm |
| Compressor air | 0.3-0.7MPa |
| Washing meidium | Aseptic water |
| Rinsing pressure | >0.06MPa <0.2mpa<> |
| Application | Water bottling machine |
| Total power (KW) | 4.4kw | 4.4kw | 4.4kw | 5.2kw | 6.2kw | 7.8kw |
| Overall dimensions | 2.3*1.9m | 2.5*1.9m | 2.8*2.15m | 3.1*2.5m | 3.8*2.8m | 4.5*3.3m |
| Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m | 2.6m |
| Weight(kg) | 2500kg | 3200kg | 4000kg | 4500kg | 6500kg | 8000kg |
RO water treatment system
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
Blow molding system
1. Excellent Mechanical Strength, impact-resisting, and non-craking.
2. Bottle mouth and thread are of precise measurement.
3. Plastic Medicine Bottle's safe thread can be molding directly.
4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation.
5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity.
6. The joint seam on the bottle body is smooth, no scrap rubber.
Flat conveyor
·The bottle belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.
·The bottle does not fall, does not jam, and does not block during the conveying process.
·According to the user's needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes).
Automatic labeling machine
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
PE film packaging machine
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.
King Machine Company indtroducton:
1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Please feel free to contact with me:
Zhangjiagang King Machine Co.,Ltd
Add: NO.22 East Seven Road Donglai Town, Zhangjiagang City, Jiangsu Province, China
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