Customized Sand Casting Iron Gearbox Housing for Automotive Parts

Description

 

Customized Iron Sand Casting Gearbox Housing For Automotive

General Products        Application/Service Area   Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.    Main blank Process for Casting   Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting    Blanks Tolerance -Casting  Tolerance CT9-10 for  Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand  casting Process  Applicable Material   See Table Below (Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement    Casting Blank Size  /Dimensions 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement  Casting Blank Weight Range from 0.01kg-1000kg for casting iron  Applicable Machining Process   CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.    Machining Tolerance From 0.005mm-0.01mm-0.1mm  Machined Surface Quality Ra 0.8-Ra3.2, according to customer requirement  Applicable Heat Treatment   Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching    Applicable Finish Surface  Treatment   Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.    MOQ For iron casting : 100pcs For Machining : 50pcs  Lead Time 45days from the receipt date of deposit for iron sand casting gearbox housing   Ductile Iron Casting Material Comparison Table: Cast iron with nomular graphite DIN EN 1563 Germany DIN 1693 France NF Great Britain BS Netherlands NEN Sweden MNC USA ASTM A536 EN-GJS-350-22-LT GGG-35.3 FGS 370-17 370/17 GN 38 0717-15 ---- EN-GJS-400-18-LT GGG-40.3   ---- ---- ---- ---- 60-40-18 EN-GJS-400-15 GGG-40 FGS-400-12 420/12 GN 42 0717-02 60-40-18 EN-GJS-400-10 ---- ---- 420/12 ---- ---- 65-45-12 EN-GJS-500-7 GGG-50 FGS-500-7 500/7 GN 50 0727-02 65-45-12/ 80-55-06 EN-GJS-600-3 GGG-60 FGS-600-3 600/3 GN 60 0732-03 80-55-06 EN-GJS-700-2 GGG-70 FGS-700-2 700/2 GN 70 0737-01 100-70-03 EN-GJS-800-2 GGG-80 FGS-800-2 800/2     120-90-02 EN-GJS-1000-5 (DIN EN 1564) GGG-100B/A ---- ---- ---- ---- 850-550-10 EN-GJS-AX NiSiCr35 5 2 GGG- NiSiCr 35 5 2 FGS- Ni35Si5Cr2 S5S ---- ---- Type D-5S   Grey Iron Casting Material Comparison Table: Cast iron with lamellar graphite DIN EN 1561 Germany DIN 1691 France NF Great Britain BS Netherlands NEN Sweden MNC USA ASTM A48 EN-GJL-150 GG-15 Ft 15 D Grade 150 GG 15 01 15-00 20 B / 25 B EN-GJL-200 GG-20 Ft 20 D Grade 180/220 GG 20 01 20-00 25 B / 30 B EN-GJL-250 GG-25 Ft 25 D Grade 220/260 GG 25 01 25-00 35 B / 40 B EN-GJL-300 GG 30 Ft 30 D Grade 300 GG 30 01 30-00 40B / 45 B

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
 


Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---- Final quality control(FQC) 
5) Checking the goods after they are finished-----Outgoing quality control(OQC)

Company Profile


We specialize in custom metal parts for Mechanical Parts,industry machine parts, Agricultural machinery parts, building materials, auto cars accessaries, medical facilitiy, solar energy system, exhibition, assembly line etc. Providing one-stop service (extrusion+ heat treatment + machining + surface treatment), to save time and costs and reduce risk of quality control for you. With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house, we are mastering key competence to supply quality casting iron parts to our customers for both China and Export Market. During the early involvement of the customer's design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Our Vision: Keeping Continuous improvement on technology and engineering innovation, becoming a strong, stable and high competence top metal working supplier in one of our business sections with focus on Vehicle and Manufacturing Industries and continuously satisfy our customers.

Our Core Value Sincerity Quality Competence

Why Choose Us ?

1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3.Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts' development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitatio.


Our Team


Our Advantages

Our Services & Strength

ISO 9001:2008 certified CNCT utilizes ongoing employee training, automation, continuous process improvement and innovation to maximize the quality, reliability, and cost-effectiveness of your components.
Parts are carefully examined throughout the production process at multiple quality control checkpoints and all shipments are thoroughly tested and inspected before they are released to your facility. As a result, our team has been able to consistently maintain a nearly 0% external part reject rate that has enabled many of our customers to eliminate the costly and time eroding process of inbound part inspection.
Skilled craftsmen, with years of specialized knowledge and understanding, fabricate parts to specified tolerances. At CNCT, we're confident that we offer a far more cost-effective and low-risk solution than our competitor. So when the success of your business depends on the ultimate in quality control, precision, timeliness, and service, you can trust your metal working needs to CNCT.




Packing & Delivery  :
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.


Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer's requirements.





               You are welcome to contact us for technical enquiry and business cooperation.




FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.