Molten Metal Filtration Cordierite Ceramic Honeycomb Plate Foundry Filter for Casting

Min.Order: 500
Product origin: Cangzhou, Hebei, China
Infringement complaint: complaintComplaint
US$ 0.1 ~ 5

Description
Cangzhou Sefu Ceramic New Materials Co., Ltd.

Add: Guanting Industrial Park, Cangzhou City, Hebei, China
 
Product Description
Ceramic Honeycomb Filter

Ceramic honeycomb filters are mainly used in metallurgy and foundry industries. The product has the characteristics of a large surface area, high mechanical strength, and good thermal shock resistance. Its main materials are mullite, cordierite ceramics, Corundum-mullitealumina, and so on. Mullite-based ceramic materials can withstand severe pouring thermal shock and extreme pouring temperature. The honeycomb design also provides an engineering balance between flow rate and strength. The honeycomb ceramic filter has precise dimensions, good thermal stability, high specific surface area, and excellent resistance to acids and alkalis. It is suitable for a wide range of filtration applications of ferrous and non-ferrous metal castings.
By using Al2O3, it independently developed a pore filter with a pore density of 400 pores per square inch, compressive strength> 20 mPa, and porosity> 20%. The shape of this filter includes spherical, polygonal, and mesh partitions. Because this filter has strong corrosion resistance, high adsorption rate, no shedding, and enhanced durability, it has been favored by European and American customers for many years and is used as a carrier for desulfurization and denitrification catalysts in the petrochemical industry.

Physical characteristics:
Main material: Mullite, SiO2
Working temperature: ≤1520ºC
White color
CSI (number of units per square inch): 50/100/200/300
Porosity (%): 35-60
Compressive strength (Mpa): ≥20 (room temperature)
Bulk density (g/cm3): 0.8-1.2
Thermal shock resistance: ≥2 times / 1100ºC-normal temperature
Size: length (diameter) * width * thickness = (37-150) * (37-150) * (8-25) mm
Shape: circle, square and rectangle
Dimension tolerance: -1mm~1mm

Feature:
*Purify metal liquid, absorb oxides, and filter non-metal impurities
*Make the metal liquid flow at a stable speed, reduce eddy currents, and reduce bubbles in the casting
* Balance phase structure and extend tool life
*Improve the surface properties of castings and increase the density of castings
Good thermal shock performance
The uniform round holes avoid small eddies and turbulence when the molten metal passes through.
The precise extrusion die makes the quality of the ceramic honeycomb filter extremely stable and consistent

Application range:
*As a catalyst carrier, ceramic honeycomb materials are usually used to purify automobile emissions and eliminate odors.
*As a heat exchange medium, ceramic honeycomb material is mainly used in the heat recovery unit of RTO, not ceramic saddle
*Ceramic honeycomb material is used as the filtrate matrix, usually used in food processing, water treatment, environmental industry, metallurgical industry, etc.
 
 
ItemUnitAl2O3 Ceramic
Alumina Contentwt%99.7
Densityg/cm33.90
Bending StrengthMPa ≥450
Working Temperature°C1800
linear expansion coefficient×10-6/°C8.0
Insulation strengthKv/mm12
water absorption%<0.1-0.2
Coefficient of Thermal ConductivityW/m·K( 20°C)38
Molten Metal Filtration Cordierite Ceramic Honeycomb Plate Foundry Filter for Casting
Detailed Photos



 Chemical and Physical Properties:
 

Chemical Properties
Chemical compositionAL2O3SIO2MgOCaOK2O+Na2OFe2O3TiO2
35.1+-1.6%50+-1.8%13.5+-0.5%<0.5%<0.3%<1.0%<1.0%
CrystallinityCordieriteMulliteCorundumPore capacity
>93%<2.4%<1.2%0.12-0.3cm3/g
Physical Properties
ItemWater absorptionCoefficient of thermal expansionCompressive strengthIsostatic compressive strengthThermal shock resistancesoftening temperature
A axisB axisC axis
Data25+-4%<1.0x10-6/ºC>10MPa>2MPa>0.11MPa>1.1MPA>650ºC>1360ºC

Common Sizes of honeycomb ceramic substrate for gasoline engine tail gas purifying system. TWC(Three-way Catalyst )
No.Section ShapeSpecificationholes / square inchNo.Section ShapeSpecification  holes / square inch
1cylinderØ80*50/60/80/10040018Race track145*80*70/100400
2cylinderØ83*50/80/10040019Race track144.3*68.1*100/125400
3cylinderØ83*50/80/10040020Race track148*84*65/100/120/152400
4cylinderØ93*50/80/100/12540021Oval125*80*100/120/128400
5cylinderØ100*80/10040022Oval130*85*100400
6cylinderØ101.6*80/123.440023Oval131.5*87.5*100/115400
7cylinderØ103*70/80/100/13040024Oval136*94*100/120/140400
8cylinderØ106*70/7540025Oval136*94*120/130/152400
9cylinderØ106*80/100/120/13040026Oval147*95*100/120/130400
10cylinderØ110*75/100/110/13040027Oval147*95*152.4400
11cylinderØ110*100/110/13040028Oval153*103*100/115400
12cylinderØ118*55/75/80/95/12040029Oval161.5*109*115400
13cylinderØ123*55/80/100/13040030Oval165*116*120400
14Race track
 
95*70*12040031trapezoid118*91*96*100/130400
15Race track98*70*11540032quadrangle120*100*100/115400
16Race track105*58*115-40040033quadrangle120*100*115-400400
17Race track120*80*50/70/100/12040034special-shaped143.5*84*155-400400


Common sizes of honeycomb ceramic substrate for diesel engine tail gas purifying system. DOC (Diesel Oxidation Catalyst) and SCR( Diesel Oxidation Catalyst)

 
No.Section ShapeSpecificationholes / square inchNo.Section ShapeSpecification  holes / square inch
1cylinderØ143.8*76.240010cylinderØ240*152.4300
2cylinderØ143.8*101.640011cylinderØ267*101.6300
3cylinderØ143.8*152.440012cylinderØ267*152.4300
4cylinderØ170*101.630013cylinderØ286*101.6300
5cylinderØ190.5*101.6300/40014cylinderØ286*152.4300
6cylinderØ190.5*52.4300/40015cylinderØ305*101.6300
7cylinderØ228*101.630016cylinderØ305*152.4300
8cylinderØ228*152.430017cylinderØ330*101.6300
9cylinderØ240*101.630018cylinderØ330*152.4300

Common sizes of honeycomb ceramic substrate for the industrial organic waste gas purifying system. VOC(Volatile organic compounds)
 
No.Section ShapeSpecificationholes / square inchNo.Section ShapeSpecification  holes / square inch
1square100x100x10020016square150x150x160300
2square100x100x4020017square150x150x200100
3square100x100x4030018square150x150x200200
4square100x100x5010019square150x150x30046
5square100x100x5020020square150x150x40046
6square100x100x5030021square150x150x50200
7square150x150x10020022square150x150x50300
8square150x150x10023023square150x150x75200
9square150x150x14020024square50x50x50200
10square150x150x1505025square48x48x49100
11square150x150x15010026square48x48x49Φ2.0
12square150x150x15015027square48x48x49Φ2.8
13square150x150x15020028square49x49x50Φ2.0
14square150x150x15030029square49x49x50Φ2.5
15square150x150x16020030square49x49x50Φ2.6


 

 

FAQ

Q: Are you Factory?
A: Definitely, we are a factory.  Welcome to visit us!

Q: What Parameters should I provide to you for a proper quotation?
A: Application, pore size, dimension, color, quantity, packing requirements, trade terms. 


Q: How can you control your quality? 
A: For each production processing, we have a complete QC system for the chemical composition and physical properties. After production, all the goods will be tested, and we have the quality certificates with ISO9001.


Q: What is your lead time? 
It usually needs about 15- 20 days after receiving the PO.

Q: Do you provide Samples?
A: Yes, our factory provides samples for testing, pls send detailed parameters to us. (if customized, withdrawing is best) The samples will be charged or free according to the specific requirements.

Q: What are the Payment Terms?
A: We accept T/T, L/C, West Union, etc.


Q: How can I get samples?
A: We are honored to offer you the samples.

Q: What about your Packing?
A: We provide carton boxes, pallets, etc. OEM packing is available too.

Q: Do you have R&D services?
A: Yes, we have an R&D department to assist you in new product development.


Q: Does your company accept customization?
A: We accept OEM service.

Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.


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