Complaint
Item | Description | |
Die casting mold | type | Single cavity molds / Multi-cavity molds of the same part /Family cavity molds |
Two or three plate molds is available | ||
Material | SKD61, H13, DIEVAR, QDN, 8407,2344V,TQ1,2343,45#Steel etc. | |
dimension | According to the drawing or sample | |
Production Process | Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc. | |
Machine | Milling machine/EDM/EDM wire cut machine/Die casting machine/CNC machine/grinding machine/Drilling machine/Lathe machine etc. | |
Die casting part | Material | ADC12/ADC10/A360/A380/A356/Zinc 1# Zinc 2# /Zamak 3/ZL102/YL104/YL112/YL113/AIsi12Fe/AISi9Cu3 etc. |
Finished/surface treatment | Powder coating/Plated/Anodize/Painting/Chrome plating/Sand blasting/Nickel plated/Chromat conversion coasted/electroplate/Galvanized etc. | |
Mold and parts | Design software | CAD, UG, Pro/E, Solid works, JSCAST-V8 of Japan, Flow3d.v9.2 of America etc. |
Certification | ISO9001:2001, ROHS, SGS | |
Die casting parts | Application | Precision metal parts and components / Computer Peripherals / Consumer Electrical Components / Medical / Industrial Components / Telecommunications / Automotive / Lighting components / Furniture components etc. |
Manufacture Process:
1.Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5.Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating
and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Aluminum Die Casting
In the pressure Aluminum Die Casting process the metal is forced into a high grade steel tool at high
speed and pressure. The casting temperature is roughly 700°C when you do Aluminum Die Casting,
650°C when you do Magnesium Die Casting, 1000 °C when you do Brass Die Casting. The use of
vacuum Aluminum Die Casting technique is a must in order to achieve superior quality for extremely
light and thin walled components.
Aluminum Die Casting is a competitive casting method when the Aluminum Die Casting components
are needed at high volumes or when better tolerances and surface finish are required than can be
achieved by gravity aluminum die casting. The need for Aluminum Die Casting Products machining
is very low due to the close casting tolerances. Heat treatment of pressure Aluminum Die Casting
Products is possible, due to the high rate of solidification the mechanical properties are good. The
Aluminum Die Casting tooling costs are considerably higher than for gravity die casting.
| Material | Aluminum Alloy ADC12 ,A380, Al 6061 |
| Surface Treament | Anodising, powder coating, sand blasting, painting |
| Part Weight | from 3 g --- 20kgs |
| Application | Industry fittings and Construction and Decoration. |
| Casting Machine | 200-1200 tons |
| Capability | Output 100 tons per month. |
| New Moulds | Opening new mould about 30 days . |
| Fabrication | Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs →QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service |
| Deep Processing | CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling |
| Certification | 1. ISO9001-2008/ISO 9001:2008; |
| 2. GB/T28001-2001(including all the standard of OHSAS18001:1999); | |
| 3. GB/T24001-2004/ISO 14001:2004; | |
| 4. GMC. | |
| MOQ | As custimer's . Usually 10-12 tons for a 20'FT; 20-23 tons for a 40HQ. |
| Free Samples | YES |
| Payment | 1. T/T: 50% deposite, the balance will be paid before delivery; |
| 2. L/C: the balance irrevocable L/C at sight. | |
| Delivery time |
|
| 2. Bulk Order: 30-40 days | |
| OEM | Available. |
1. Q: Why choose Shengao product?
A: We shengao have our own plant Weifang Shengao machinery Co., Ltd, therefore, we can
surely promise the quality of every product and provide you comparable price.
2. Q: Do you provide OEM Service?
A: Yes, we provide OEM Service.
3. Q: Do you provide customized aluminum die casting products?
A: Yes. Customers give us drawings and specifications, and we will manufacture accordingly.
4. Q: What is your payment term?
A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.
