Big Capacity Used Tire Granulating Shredder Machine Production Line for Rubber Granules

Description

Fully automatic whole waste tire recycling system from waste tire to fine rubber powder:
Havtgroup Equipment is the leader in cost-effective turnkey tire recycling systems sold globally. The tire recycling systems deliver different production performance, the production line is for making TDS (tire derived shreds), wire-free chips (rubber mulch), crumb rubber, and fine rubber powder, used in variety of application worldwide.

Our intelligent fully-automatic tire recycling system includes a wide range of custom shredders, rasper, granulators, powder grinding machine. With efficiency, durability, and reliability, our equipment can process tires to generate clean rubber crumb, and finest powder for use in a variety applications such as:
Rubber mulch for pyrolysis, landscape, etc
Crumb rubber for playgound surfaces, sports filed, etc
Rubber powder for sports/turd field, asphalt, extruded rubber parts, etc

The flowchart of whole complete tire recycling plant: 
Step1: to process waste tire into 50-75mm rubber block by tyre shredder
Ste2: to process rubber block into 10-30mm wire-free rubber mulch, 99% rubber mulch can be separated.
Step3:to process rubber mulch into 1-5mm rubber granule, and remove nylon fiber from rubber
Step4:The rubber granule be processed into fine rubber powder 30-120mesh.

We will according customer requirement to design machine for customer.

The intelligent fully-automatic tire recycling plant use Siemens PLC control system, fully-automatic tire recycling production line, easy to operate. 
Cooling syystem, dust remove system. Eco-friendly, no any pullution, low noise. 



Flowchat of whole tire recycling plant:




Detailed machines in whole tire recycling plant:
Step 1. Double tire shredder 
It to designed to shred whole tire into rubber blocks, 50-150mm as request. Can process OTR tire, truck tire, car tire, tractor tire,etc

Model	Input size	Output size	Capacity	Motor	Blades quantity	Dimensions	Weight
TS-800		50*50mm	1-2T/h	2*22kw	16pcs	4x2.6x3.2m	8T
TS-1200	1200mm	60*60mm	3-5T/h	2*37kw	20pcs	4 .8x2. 8 x 3 . 5 m	14T
TS-1600	1600mm	50-150mm	6-8T/h	2*45kw	16-30pcs	5x2x3.4m	18T
TS-1800	1800mm	50-150mm	7-10T/h	2*55Kw	20-24pcs	5.6x2x3.4m	23T
TS-2000	2000mm	75-200mm	10-15T/h	2*75kw	20-30pcs	6x2.4x4m	36T
TS-2400	2400mm	100-200mm	20-30T/h	2*110kw	16-24pcs	7.4x3.2x5.2m	56T

Disc screening machine: 
the larger rubber blocks will be return back to tire shredder to shred agin, the smaller rubber block will conveyed back to rasper machine


Step 2.Rasper
It is specially designed to remove wire steel from tire, and process the rubber chips from tire shredder into 10-30mm rubber mulch. The steel was removed by rasper machine and attracted by magnetic separating system

Model	R-315	R-132	R-90	R75	R55	R45
Capacity	3-6t/h	1.5-3t/h	1-1.5t/h	700kg-1t/h	500-700kg/h	300-500kg/h
Poder	315kw	132kw	90kw	75kw	55kw	45kw
Weight	2400kg	6100kg	4200kg	3500kg	1850kg	1700kg
Voltage	As request
Size	10-30mm wire free rubber mulch

Step 3. Granulator
It is designed to process the rubber mulch into 1-6mm rubber granule as request, and separate the nylon fiber from rubber granule.

Model	G-90	G-45	G-37
Power	90kw	45kw	37kw
Capacity	800-1500kg/h	500-800kg/h	300-500kg/h
Final size	1-6mm	1-6mm	1-6mm
Weight	5600mm	3300mm	2950mm

Step 4. Miller(rubber powder grinding machine)
It is designed to process the rubber granule into fine rubber powder 30-120mesh as request





Company:
We has been focused on designing and manufacturing equipment for the recycling industry more than 20 years and is emerging as a leader in providing cost effective turnkey tire recycling systems. Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and rubber granule(crumb), rubber powder. We have manufactured and installed recycling systems in countries all over the world.

Packing and delivery:


Service:
Before-sales service:
1. Technical proposal
2. Answer questions within 8 hours
3. Tested machine

After-sales service:
1. Install and debug machine, train workers
2. Free spare parts within gurantee period
3. Long time technical support when production process

FAQ:

1) Are you a factory or trade company?
We are professional recycling line machine factory, professional design engineer, experienced production team, advanced manufacturing and processing facility. You can get good technical support from us.

2) How can I trust your company?
a. famous brand component as our standard configuration, like Siemens Motor,Siemens PLC and Schneider component. All parts use high quality material and precise processing 
b. Assessed by third party-national test centre. national patents,SGS, CE, ISO certificate
c. Welcome to visit our factory to check at any time, We're at Zhengzhou, Henna, China

3) How about the test running & installation?

Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.
We will dispatch our enginne to your country to help you to install and debug the machine,  as well as training your workers.

4) How about the warranty?
Under the proper usage, 1-3 year for whole machine, we provide long-time after sales service for our customer.

For more information, please feel free to contact us:

Tel/Whatsapp/Wehat: 86 18238829088