Complaint
Dextrose Monohydrate Powder Engineering,
Crystal Glucose From Broken Rice!!!
Process flow block diagram:
| Name | Spe. |
| Moisture content | 8.8-9% |
| Shape and properties | White graininess powder, odorless and sweet |
| Specific rotation | +52.6°˜+53.2° |
| Acidity | ≤0.2ml |
| Chloride | ≤0.01% |
| Sulfate | ≤0.01% |
| Molisite | ≤0.001% |
| Heavy metal | ≤5ppm |
| Arsenic salt | ≤0.0001% |
| Bacterial endotoxin | ≤0.25Eu/ml |
(1) Starch milk adjustment: Raw broken rice is unloaded to rice tank. With water's adding, it is sent to steeping tanks for softening. Dipped rice is pumped to crashing stage, sending to rice storage after de-stone, de-iron and milling.
Starch milk coming from storage tank is adjusted to DS28-32% and proper PH and temperature.
(2) Liquefaction: Starch milk is sent to buffer tank then liquefied by jet cooker with the aid of liquefaction enzyme. 2 times jet cooking is needed for better reaction. Then the material is sent to the flash for cooling then to the neutralization tank for suitable PH value.
(3) Rice gluten feed making: The mixed syrup goes to filter press for removing the protein residues, fiber, etc. This dreg can be washed via process water to recover glucose. Then it is sent to bundle dryer for gluten feed making.
(4) Saccharification: The temperature and PH value of liquefied material are adjusted and it is sent to saccharification tanks for reaction. After being kept in saccharification tank, the required DE value of the glucose will be reached.
(5) Filtration and decoloring: Active carbon is needed for decoloring at proper temperature. The active carbon will adsorb the color material from the glucose. After that, the glucose and active carbon are sent to the filter press to filter the active carbon. The cleaned glucose is sent to the next section.
(6) Ion exchange: Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product.
(7) Evaporation: The glucose is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.
(8) Crystallization: The qualified glucose after sterilization is sent to the pre-crystallization section. After keeping crystal at proper time, it will be sent to the crystallizer for crystallizing. The qualified crystal glucose will be sent to the refinery section.
(9) Separation: Water and mother liquid will be separated in this section. After that, the qualified crystal glucose will be got for drying.
(10) Drying: The crystal glucose is sent to air flow dryer for making dry crystal glucose product in which moisture should be less than 9%.
1. Q: If I want to know the price, what info should I provide?
A: You should inform us some basic info , such as: raw material, final product, input capacity or output capacity, specifiction of material and product, etc.
2. Q: If I already have a production line, can I add some machines to increase the capacity?
A: That's viable, pls contact us and we can help you find a suitable solution.
3. Q: How about the automatic level?
A: Depens on you, we have manual/ semi-automatic/ full-automatic control.
4. Q: How about the installation and commissioning?
A: We can send our engineers abroad for the supervision.
5. Q: What's the capacity you can supply of the project?
A: 10000tons per year to Max.
6. Q:What's the brand of your equipments?
A: Most of them are made in China with high-quality.
COMPANY PHILOSOPHY
1) Implementations of automation systems, computer 2D/3D modeling and advanced
CAD/CAM technology.
2) Turn-key plants for the production of wheat starch, corn starch, potato starch and
starch derivatives such as glucose, fructose, crystallized glucose, sorbitol,
etc.
3) Professional engineers with ample on-the-job training experience.
4) A team working at site for the guidance of installing, commission works.
5) Low water and low energy consumption design to save your money.
6) Equipments are made of stainless steel, one year warranty, life-long maintenance.
C-Credit: We promise only what we can do to do our customers and keep our promise.
E-Efficient: Our work is efficient based on our qualified staff and company's standard working
process.
E-Exact: We study your requirements and supply exact solutions to you.
S-Standard: We have standard systems to guarantee our activities to be complied with
international ones.
WE ARE WHERE YOU ARE
By choosing MecKey you are choosing the perfect long-term parter for your daily operation. Our
service network can reach you wherever you are.
