Molten Iron Cordierite Refractory Filtration Plate Honeycomb Ceramic Filters for Metal Foundry

Min.Order: 5,000
Product origin: Cangzhou, Hebei, China
Infringement complaint: complaintComplaint
US$ 0.1 ~ 20

Description
 
Cangzhou Sefu Ceramic New Materials Co., Ltd.

Add: Guanting Industrial Park, Cangzhou City, Hebei, China
 
Product Description
HONEYCOMB CERAMIC FILTER

Extruded honeycomb ceramic filter is a very effective molten metal filter, which using a straight-hole parallel to straight-channel, multi-pass design ensures the product of high strength and thermal shock performance, also the casting pouring time. The straight-hole design ensures balance between flow rate and intensity, it remove impurities and residue particles, and improve surface quality and mechanical performance of casting, also reduce the rejection rate of casting, raise the life span of the casting and reduce casting cost.
Extruded honeycomb ceramic filter is able to get rid of the metal impurity, refractory scrap, solid refractory alloy, sinter and molten metal liquid when casting products, reduce the air vent of castings, raise the casting quality, and reduce the cost. It has small resistance, high strength, high temperature resistance, corrosion resistance and good thermal shock resistance and excellent filtering adsorption performance.
We can produce a series of filters with different shape, size, wall thickness, hole type and aperture. They are widely used in foundry industries of steel, iron, aluminum and copper etc.

Technology: Extruded.
Pore density: 100PCSI, 200PCSI, 300PCSI, etc.
Cell shape: Square, round, hexagon, triangle.
Available range of size: 25 mm to 200 mm.
Available range of thickness: 12 mm to 22mm or as per client's requirements.
Appearance shape: Round, square and rectangle
Material: Cordierite, mullite, corundum mullite, zircon mullite, zirconia-corundum, high aluminum, silicon carbide and etc.
Application: Grey iron, ductile iron and malleable iron, aluminum, aluminum alloy, copper, stainless steel and so on.


Honeycomb Ceramic Filter Advantages
1. Purify metal liquid; get rid of non- metal impurity and gas.
2. Make the metal liquid flowing at stable speed and reduce the swirl.
3. Simplify the gating system and improve the producing rate.
4. Reduce the bubbles in casting and optimize metal structure.
5. Improve surface quality and mechanical performance of casting.
6. Reduce the rejection rate of casting, prolong the casting working life and reduce casting cost.

 
ItemUnitAl2O3 Ceramic
Alumina Contentwt%99.7
Densityg /cm33.90
Bending StrengthMPa ≥450
Working Temperature°C1800
linear expansion coefficient×10-6/°C8.0
Insulation strengthKv/mm12
water absorption%<0.1-0.2
Coefficient of Thermal ConductivityW/m·K( 20°C)38
Molten Iron Cordierite Refractory Filtration Plate Honeycomb Ceramic Filters for Metal Foundry
Detailed Photos



 

1) Performance Index

Item
Material
Al2O3(%)Hole type
(round/square)
Millihole(μm)Coefficient of thermal expansion(×10-6/ºC)Softening temperature(ºC)Normal temperature compressive strength(MPa)
Cordierite37Round/Square2-3≤1.81390z≥12
Mullite462-3≤4.01550≥15
Alundum mullite702-3≤5.51700≥15
The customer may offer appearance, norms and size. We can also produce by joint-design and experiments.
2)Geometry Characteristic of common filter:
Sectional size
(length×width,mm)
Hole typeAperture
(mm)
Number of hole (cells)Cell-opening ratio(%)Pieces per cube
100×100×20Square2.2×2.233×33=108952.705000
100×100×20Square2.5×2.531×31=96160.065000
100×100×20Square3.0×3.024×24=57651.845000
81×81×12.5Square1.46×1.4644×44=193662.8912193
75×75×15Square2.2×2.226×26=67658.1711852
75×75×15RoundΦ2.549242.9411852
120×65×20Square2.2×2.238×20=76047.166410
100×65×20Square2.2×2.233×21=69351.67692
100×60×12.5Square2.2×2.233×20=66053.2913333
100×50×20Square1.6×1.650×24=120061.4410000
66×66×12.5Square1.2×1.242×42=176458.3118365
66×66×12.5Square1.46×1.4637×37=136966.9918365
66×66×12.5Square2.2×2.226×26=67675.1118365
66×66×12.5RoundΦ2.444045.718365
60×60×20Square1.6×1.629×29=84159.8013889
60×60×15Square2.2×2.220×20=40053.7818519
55×55×12.5RoundΦ2.336750.4126446
55×55×12.5Square2.2×2.221×21=44170.5626446
55×55×12.5Square1.15×1.1537×37=136959.8526446
50×50×12Square2.2×2.219×19=36169.8933333
50×50×12.5RoundΦ2.329448.8632000
40×40×10RoundΦ2.217240.8662500
40×40×10Square1.4×1.422×22=48459.2962500
Φ90×12.5Square2.2×2.269652.9512582
Φ60×10Square1.44×1.4450236.8235368
Φ52×7Square2×223444.0767304
Φ52×7Square1.44×1.4428627.9367304
Φ50×10RoundΦ2.310923.0650955

3) Filterable Melt Metal Weight of Iron and Flow Rate
 
No.Sectional sizeThicknessApertureNumber
of hole
Cell-opening ratioEffective filter areaFlow velocityFilter capacity
Kg/skg
mmmmmmnum%mm²Gray ironDuctile ironGray ironDuctile iron
140×40101.44×1.444846212002-3 40-60 
122.0×2.0225561200 1-3 20-48
250×5012.52.0×2.0400641960 1-3 30-75
355×5512.51.15×1.1513695923104-6 70-120 
12.52.2×2.2441702310 2-4 16 - 44
4 151.6×1.68416028204-7 75-13016 - 44
 60×60202.2×2.2400542820 2-5 28 - 75
566×6612.51.24×1.2416816035604 - 7 65 - 110 
12.51.44×1.4412255935604 - 8 65 - 110 
12.52.1×2.1576593560 2 - 5 30 - 80
675×75152.2×2.2676594650 3 - 6 45 - 110
781×8112.51.44×1.4419326155108-12 100-165 
8100×50201.6×1.612006241006-9 80-130 
9100×100202.5×2.5961618500 5-9 150 - 280
10150×100222.5×2.514265913250 8-13 180 - 310
11150×150223.0×3.012965219600 12-18 230-400

FAQ

Q: Are you Factory?
A: Definitely, we are a factory.  Welcome to visit us!

Q: What Parameters should I provide to you for a proper quotation?
A: Application, pore size, dimension, color, quantity, packing requirements, trade terms. 


Q: How can you control your quality? 
A: For each production processing, we have a complete QC system for the chemical composition and physical properties. After production, all the goods will be tested, and we have the quality certificates with ISO9001.


Q: What is your lead time? 
It usually needs about 15- 20 days after receiving the PO.

Q: Do you provide Samples?
A: Yes, our factory provides samples for testing, pls send detailed parameters to us. (if customized, withdrawing is best) The samples will be charged or free according to the specific requirements.

Q: What are the Payment Terms?
A: We accept T/T, L/C, West Union, etc.


Q: How can I get samples?
A: We are honored to offer you the samples.

Q: What about your Packing?
A: We provide carton boxes, pallets, etc. OEM packing is available too.

Q: Do you have R&D services?
A: Yes, we have an R&D department to assist you in new product development.


Q: Does your company accept customization?
A: We accept OEM service.

Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.



 
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