The vacuum in dry screw pumps is created through two parallel-arranged screw rotors that rotate in opposite directions. These rotors trap the gas coming in through the inlet and deliver it to the gas discharge or pressure side. As the gas is getting compressed, there is no contact between the rotors. This does away with any need for the compression chamber to have any operating fluids or lubrication.
The lubricant used to lubricate the gears and shaft seal is sealed in the gearbox by the shaft seal. The pump can be cooled either directly by circulating cooling water or by a cooling unit with fan and radiator.
The dry screw vacuum pump adopts a special rotor pitch design, compared with the ordinary rotor pitch design, reduce the energy consumption by about 30%, the temperature rise of the exhaust end is reduced by about 100 ºC, the reliability and stability of the operation of the product is greatly improved, can be suitable for any working conditions of vacuum.
The dry screw pumps can be widely used in solvent recovery, vacuum drying, concentration, crystallization, distillation and other processes in the chemical and pharmaceutical industries, vacuum extrusion and molding in the plastic and rubber industries, vacuum degassing in the metallurgical industry; vacuum degassing and drying in the solar energy, microelectronics, lithium battery and other industries.
Flow chart
1. The screw rotor is designed with variable pitch structure, the ultimate vacuum can reach below 1Pa, which can meet all kinds of vacuum processing from atmosphere to high vacuum.
2. Oil free - Adapt to various special working conditions for reliable use.
3. It can operate reliably in the pressure range from atmosphere to several Pa.
4. No friction between moving parts, simple structure, lower operation and maintenance cost.
5. Nitrogen seal and composite seal design is optional, which has the benefit of good reliability, low cost of use, simple maintenance.
6. The rotor is dynamically balanced at high speed and the motor is connected by flange, with high concentricity, low vibration and low noise.
7. Hastelloy anti-corrosion coating is optional for rotor surface, condensable material is not easy to condense in the pump cavity, better corrosion resistance.
8. Compared with oil seal pump, liquid ring pump, there is no waste gas, no waste liquid, no waste oil emission, energy saving and environmental friendly.
It can be used alone or with Roots vacuum pump, air-cooled Roots vacuum pump, molecular vacuum pump, etc. to obtain an oil-free high vacuum system.
The benefit of dry screw vacuum pump compared to liquid ring vacuum pump:
vacuum system | 2BE1252+ejector | DVP 1600 screw pump |
Feeding time (h) | 2 | 1.5 |
Liquid temperature at the beginning of crystallization (ºC) | 31.5 | 16.6 |
Crystallization time (h) | 6 | 4.5 |
Time from crystallization to liquid coming out (min) | 30 | 15 |
Crystal quality | average | good |
Power consumption (KW) | 45 | 37 |
Water consumption (m3) | 26.4 | 0.72 |
Cost saving(USD) | Remark | |
Water consumption and treatment | 130 | Water cost: $0.65/m3, water treatment: 30/m3 |
Power | 15 | $0.15/Kwh |
Labor, production efficiency | 43 | Reduced from 6 hour to 4.5 hour |
Sum up | 188 |
Configuration
Standard configuration:
Machine base, pump head, coupling, motor, driving screen, air inlet connector, check valve, vacuum gauge, manual filling valve exhaust port muffler.
Optional accessories:
Inlet filter, inlet condenser, solvent flushing device, nitrogen purging device, nitrogen sealing device, exhaust port condenser, solenoid filling valve, cooling water flow switch, temperature sensor, pressure transmitter.
Leak Detection | Metallurgy | Industrial furnace | Lithium Battery |
Chemical, pharmaceutical | Wind tunnel test | Power Industry | Vacuum coating |
Microelectronics industry | Drying Process | Packaging and Printing | Solar Energy |
Exhaust gas recovery |
Spec. Model | Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Noise level Lp | Maximum cooling water required | Suction Connection size | Discharge Connection size | Weight (Without Motor) |
m³/h | Pa | kw | rpm | dB(A) | L/min | mm | mm | Kg | |
DVP-180 | 181 | 2 | 4 | 2900 | 82 | 8 | 50 | 40 | 280 |
DVP-360 | 354 | 2 | 7.5 | 2900 | 83 | 10 | 50 | 40 | 400 |
DVP-540 | 535 | 2 | 11 | 2900 | 83 | 10 | 50 | 40 | 500 |
DVP-650 | 645 | 1 | 15 | 2900 | 84 | 20 | 65 | 50 | 600 |
DVP-800 | 780 | 1 | 22 | 2900 | 86 | 30 | 100 | 80 | 800 |
DVP-1600 | 1450 | 1 | 37 | 2900 | 86 | 40 | 125 | 100 | 1200 |
Spec. Model | Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Noise level Lp | Maximum cooling water required | Suction Connection size | Discharge Connection size | Weight (Without Motor) |
m³/h | Pa | kw | rpm | dB(A) | L/min | mm | mm | Kg | |
DSP-140 | 143 | 5 | 4 | 2900 | 82 | 10 | 50 | 40 | 240 |
DSP-280 | 278 | 5 | 7.5 | 2900 | 83 | 20 | 50 | 40 | 350 |
DSP-540 | 521 | 5 | 15 | 2900 | 83 | 30 | 65 | 50 | 550 |
DSP-650 | 617 | 5 | 18.5 | 2900 | 84 | 45 | 65 | 50 | 630 |
DSP-720 | 763 | 5 | 22 | 2900 | 85 | 55 | 80 | 80 | 780 |
DSP-1000 | 912 | 5 | 30 | 2900 | 86 | 70 | 100 | 80 | 880 |
Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.
Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements.
Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we'll be very happy if we can offer any help to your vacuum system.
Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.
Q: What is your MOQ?
A: 1 piece or 1 set.
Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.
Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.
Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).
Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.