Description
Principles
The powder raw material and adhesive in a cylinder are mixed fully at the bottom to turn into a humid soft material. Then it is crushed at a high speed and become uniform granules.
Features
The machine adapts a practical horizontal cylinder structure.
The driving shaft is equipped with inflatable seal. While washing, the air can be replaced by water.
Fluidized granulating processed is used and the final granules are quite round with high fluidity.
Compared with traditional technique, this type of machine can reduce 25% of adhesive and also shorten the drying time.
For each batch of material, with 2 minutes' dry mixing and 1-4 minutes' granulating, the efficiency is 4-5 times higher than that of traditional technique.
Dry mixing, wet mixing and granulating are finished inside the same sealed container, which is in conformity with the requirements of "GMP".
Process flow chart
Auciliary Parts Related to the Technique of Granulation
Technical parameters
parameter type | GHL-5 | GHL-10 | GHL-20 | GHL-30 | GHL-50 | GHL-100 | GHL-200 | GHL-250 | GHL-300 | GHL-400 | GHL-600 | GHL-800 | GhL-1000 | G-L-1200 | GHL-1500 |
Capacity (L) | 5 | 10 | 20 | 30 | 50 | 100 | 200 | 250 | 300 | 400 | 600 | 800 | 1000 | 1200 | 1500 |
Production capacity (kg/) | 1 | 3 | 6 | 10 | 15 | 30 | 60 | 80 | 120 | 150 | 200 | 250 | 300 | 400 | 500 |
Stirring power(kw) | 1.1 | 1.5 | 2.2 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 22 | 30 | 37 | 45 | 45 | 55 |
Mixing time(min> | 0-7 |
Stirring speed(r/min) | 0-400 | 0-300 | 0-200 | 0-150 | 0-110 |
Cutting power(kw) | 0.55 | 0.75 | 1.1 | 1.5 | 2.2 | 3 | 5.5 | 5.5 | 7.5 | 11 | 15 | 18.5 | 22 | 22 | 30 |
Cutting time(min) | 0-5 |
Cutting speed(r/min) | 0-2900 |
Compressed air pressure(Mpa) | 0.4-0.6 |
Amount of compressed air(m3/min) | 0.3 | 0.6 | 0.9 | 1.1 | 1.5 | 1.8 |
Note: cutting machine 2,4 ~ 6, mixing motor parameter reserves the rights of modification, without prior notice
Corresponding table of length, width, height and diameter of high-speed mixer
type Size Data | GHL-5 | GHL-10 | GHL-20 | GHL-30 | GHL-50 | GHL-100 | GHL-200 | GHL-250 | GHL-300 | GHL-400 | GHL-600 | GHL-800 | GK.-1000 | Q-L-1200 | GHL-1500 |
A | 850 | 900 | 1000 | 1100 | 1250 | 1350 | 1650 | 1650 | 1800 | 2000 | 2400 | 2400 | 2600 | 2800 | 3000 |
B | 450 | 550 | 600 | 700 |
C | 450 | 550 | 600 | 700 | 800 | 900 | 1000 | 1000 | 1100 | 1200 | 1300 | 1400 | 1500 | 1600 | 1800 |
D | | | | | | 2300 | 2400 | 2400 | 2500 | 2600 | 2800 | 3000 | 3300 | 3400 | 3500 |
E | 1220 | 1300 | 1300 | 1350 | 1400 | 1400 | 1600 | 1600 | 1650 | 1650 | 1850 | 1900 | 2200 | 2300 | 2300 |
F | 650 | 750 | 900 | 1000 | 1200 |
φ1 | 219 | 300 | 400 | 500 | 600 | 700 | 750 | 800 | 900 | 1000 | 1100 | 1200 | 1300 | 1400 | 1550 |
φ2 | 180 | 250 | 350 | 400 | 500 | 500 | 550 | 600 | 700 | 800 | 900 | 1000 | 1100 | 1200 | 1300 |
φ3 | 102 | 102 | 133 | 133 | 159 | 159 | 200 | 200 | 200 | 200 | 250 | 250 | 300 | 300 | 350 |
φ4 | 63 | 76 | 89 | 89 | 102 | 133 | 150 | 150 | 150 | 150 | 180 | 200 | 200 | 219 | 219 |
Note; the overall dimensions reserves the rights of modification, without prior notice
Company profileDivision I professional production of various kinds of pharmaceutical machinery and drying equipment, our products sell well in over 20 provinces and cities, and exported to America, Mexico, Spain, Singapore, Russia, belarus, Egypt, South Korea, Malaysia, the Philippines, the united Arab emirates, Thailand, Vietnam, Pakistan, India, Iran, South Africa, Algeria, Syria, Mongolia, Bangladesh and other countries. The company is constantly updating and developing pharmaceutical machinery, chemical equipment, drying equipment, mixing equipment, granulator, coater and sewage treatment equipment and other products. With strict testing means and a complete set of scientific management procedures, and through the ISO9001 international quality system certification, product quality has reached the advanced level at home and abroad, pharmaceutical machinery products in line with "GMP standard". Our company tenet: product quality to win with excellence, sales and service to honesty, the contract to honor the letter.
Corporate core values
Pay attention to technology creation, improve quality, quality and serviceCorporate missionLet customers create more value, contribute more wealth to the society, and establish a respected brand for the country
Talent conceptPeople-oriented, pay attention to talent, to establish the cradle of talent to research core technology
Respect employees, identify with employees, give employees a safe harbor and a stage to show their talent
Business philosophyWin-win cooperation
FAQ
Q: Delivery period:A: Around 15-60 days, delivery perious will vary as different types of machinery,Q: Payment of terms:
A: Acceptable payment terms: T/T, L/C, Cash after signing the contract, firstdeposit 30% of total as prepayment, and rest 70% after approvement but before shipment
Q: Quality Warranty:
A: We guarantee all the machines are brand new; We guarantee every set of our machines after shipment have guarantee period 15 months, during warranty period we will provide technician debugging onsite, or free spare parts caused by the malfunction of machines. We guarantee we reply the user's bewilderment within 24 hrs after receive notification.
Q: Package of merchandise:
A: Inner packed with plastic wrapping, external is plywood case.
Q: What is service when we place an order with you?
A: First we invite you to visit our factory, and negotiate the tecnnology and choose model of machines, and give feasible advice of each material. Secondly visit our factory to do FAT before shipment, give us your advice and we modify the machine if not meet the user's satisfaction. Lastly, we will dispatch at least 1 experienced and responsible technician to go abroad for commissioning and train the operators. lf no need onsite commissioning, we provide video guidance.
Q: Which information do you require then you could choose model subse-quently?
A: We need to know the information as below:
What is your material name?
What is the initial moisture percentage before drying?
What is the residual moisture percentage after drying?
What is the heating temperature your material can undertake during drying process?
What is the heating source, steam, electricity, natural gas or others?
Last but important, what is capacity needed as how many kgs/h before drying or afterdrying?