Description
PVC PIPE EXTRUSION LINE
Φ20-Φ630 series PVC pipe extrusion line is mainly used in the manufacture of plastic PVC pipes with various diameters and wall thickness used in the industries such as agricultural and constructional plumbing,cable laying etc.
This line is composed of conical twin screw extruder,Vacuum calibration tank,haul off,motors,cutter and stacker etc. The extruder and haul off methods are two-claw,three-claw four-claw,six-claw,eight-claw,ten-claw,twelve claw etc.
You may choose saw blade cutting type or planetary cutting type. It is aditionaly attached with length counter and intensifying device.
Model | Pipe diameter (mm) | extruder | Max output (kg/h) | Max speed | Total power (kw) | Line length (m) |
PVC-50x2 | 16-50 | SJSZ51/105 | 150 | 6m | 60 | 20 |
PVC-63 | 16-63 | SJSZ45/90 | 120 | 10m | 45 | 20 |
PVC-110 | 50-110 | SJSZ51/105 | 150 | 6m | 60 | 24 |
PVC-160 | 75-160 | SJSZ65/132 | 300 | 5m | 100 | 24 |
PVC-250 | 110-250 | SJSZ51/105 | 400 | 3.5m | 120 | 28 |
PVC-315 | 125-315 | SJSZ51/105 | 400 | 3m | 160 | 28 |
PVC-450 | 250-450 | SJSZ51/105 | 700 | 1.5m | 200 | 36 |
PVC-630 | 315-630 | SJSZ51/105 | 700 | 0.9m | 230 | 36 |
Main Features of PVC Pipe Machine:We have different models of PVC pipe making machine for making different PVC pipe diameter, the pipe can be used as electrical conduit pipe, water supply pipe, water drainage pipe,well water pipe....the following machine model for your reference
1. It is mainly used to produce all kinds of UPVC pipes for agricultural water supply and drainage, building water supply and drainage and cable laying, etc.
2. Saw cutter and planetary cutter for choice.
3. Changing some parts can also produce M-PVC pipe, C-PVC pipe, inner spiral wall pipe, inner hollow wall pipe, formed core pipe.
4. Coincal twin screw extruder and parallel twin screw extruder for choice
5. Double-strand for four-strand for choice for small pipes
Advantages:
It can process various soft and rigid PVC, especially process powder directly into pipe shape. It consists conical twin-screw extruder, vacuum calibration tank, haul-off unit, stacker or belling machine, etc.
The screw extruder and haul-off unit adopt AC inverters. All electric parts are international well-known brand products, which guarantee quality of machine. The PLC and big true-color screen panel make control system with high automation.
Flow chart of PE pipe extrusion line
Material →Heating Cooling Mixer →Material Feeding →Conical Twin Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration
Cooling Tank → (Spray Cooling Tank) →Printer → Haul-off Unit →cutter →stacker
Double Screw Extruder.
1.1 Simens Motor
1.2 Frequency Inverter:ABB Brand
1.3 Temperature Controller:Omron Brand
1.2 Spiral Structure of Barrel
1.3 Special Design of Screw
1.4 Air Cooled Ceramic Heater
1.5 High Quality Gearbox
Extrusion Die Head.
2.1 Moving Device of Die Head
2.2 Die Head Rotary Device
2.3 Heat Exhausting Device
2.4 Cooling Device for Core
Extrusion die head apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly. Die head structure is compact and also provide stable pressure, always from 19
to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or
multi-layer pipe.
Vacuum Tank.
3.1 Strong Cooling for Calibrator
3.2 Better Support for Pipe
3.3 Silencer
3.4 Pressure Relief Valve
Vacuum tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is
in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.
Haul off unit.
5.1 Pipe Clamping Device
5.2 Water Tank Filter
5.3 Quality Spray Nozzle
5.4 Pipe Support Adjusting Device
5.5 Pipe Support Device
Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.
Cutter.
6.1 Universal Clamping Device
6.2 Central Height Adjustment
6.3 Saw and Blade Interchangeable
Cutter controlled by Siemens PLC, working together with haul off unit to have precise cutting. Customer can set the length of pipe
they want to cut. Multi-feed-in actions for the accomplishment of one cutting process (protect blades and saws, prevent from blade
and saws stuck for thick pipe and cut face of pipe is smooth).
The company's main products(Click Text) |
Zhangjiagang City Qiangsheng Plastic Machinery Co.,Ltd.
Zhangjiagang City Qiangsheng Plastic Machinery Co.,Ltd.is located in Jingfeng town Sanxing Industry park, Zhangjiagang City.
Its main products:double-screw extruder, single-screw extruder, sets of extruding production lines and auxiliary equipment, such as, PE, PP, PVC, PP-R plastic pipe production line,plastic profile production line, plastic granutating line, plastic recycling line and others.
Descriptionct Description
Q1:What about the payment terms?
A1:Always 30% down payment as deposit,70% balance pay before shipping.
Q2:What about the payment way?
A2:TT,L/C at sight or Made in China trade assurance.
Q3:If you will send engineer coming to our factory to install and test the machines?
A3:Yes,Every set of machine we will send professional engineer to your factory and help installation and test the machines for you.
Q4:If you have CE,SGS,ISO certificate?
A4:Yes,except these,if you also need other certificates,we also can help to apply.
Q5:If we buy your machines, can you offer us wear-out spare pats?
A5:Yes,We provide our high quality machine 1 years' guarantee,and we will also offer you 1 years wear-out spare parts for free. Once your machines broken or doesn't work within 1 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tools. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.
Q6:What is the voltage?
A6 380V 50hz 3 phase or any other voltage according to client's requirement.