Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser of Two Tanks Refrigeration Cooled Solvent Cleaning Equipment

 Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser

01:Parameter

02:Introduction of ultrasonic vapor cleaner

Ultrasonic vapor cleaner is a surface finishing process that uses vaporized solvents to remove oil and other solvent-soluble contaminants, a number of solvents can be used in vapor degreasing, depending on the material from which the cleaning parts are made and the nature of the contaminants present, KEEPLEADER expertise in vapor degreasing and cleaning enable us to determine the ideal cleaning process from each customer unique application

Components: Ultrasonic vibrators, ultrasonic generator, condensing coils, compressors, recycling pump, water-separating device, heating assemble, power box, stainless steel contamination 

03:How dose ultrasonic vapor cleaner work?

A ultrasonic vapor cleaner is a machine with an enclosed chamber surrounding a heating elements and a reservoir containing the necessary solvents, the cleaning parts are placed into the chamber, and the heating elements is used to bring the solvent to a boil, as the solvent boils and evaporates, the resulting vapors rise into the open space within the chamber

The cleaning parts, being cooler that the solvent vapors, causes the vapors to condense on their surface, as the vapors condense back into the liquid form, they penetrate the contaminants and contain them within their now-liquid structure, the solvent is left to drip off the part, taking the impurities with it, this precision part cleaning process lends itself to a wide variety of applications, as cleaning parts of any shape can be cleaned through this process

04:The cleaning scope of ultrasonic vapor cleaner

Thoroughly removing oil, grease and other solvent-soluble contaminants

Penetrating blind holes, cracks, recesses, etc for perfect precision parts cleaning

Preparing part surfaces for finishing processes such as panting and welding

Cleaning electronic parts and components that may be damaged by cleaning with water

Cleaning inserts prior to being molded into material

05:Cleaning steps:

Two tanks: ultrasonic cleaning+ vapor cleaning (distillation recycling) + Freeze drying

Three tanks: ultrasonic cleaning+ vapor cleaning+ distillation recycling+ freeze drying

Three tanks: ultrasonic cleaning+ ultrasonic cleaning+ distillation recycling+ freeze drying
Four tanks: ultrasonic cleaning+ ultrasonic cleaning+ vapor cleaning+ distillation recycling+ freeze drying

Five tanks: ultrasonic cleaning+ ultrasonic cleaning+ cold soaking+ vapor cleaning+ distillation recycling+ freeze drying

06:Characters:
Solid Stainless Steel Construction: made of stainless steel, anti-acid performance and good-looking appearance

Built-in refrigerating system, well restrained solvent emission

Equipped with liquid-level control system to avoid unsafe running

Coupled with distillation recycling and filtering system to reduce the solvent consumption

Have thermal controller, and heating temp 0 ~ 110 degrees

There are condensing coils perimeter of contamination to quick dry the cleaning parts

Ultrasonic vibrators mounted at the beneath of boiling tank to agitate in hot cleaning tank

Freeboard ratio greater that 120% to eliminate diffusion losses

Stainless Steel Primary Condensing Coil to condense the bulk of the solvent vapors

Sub-Zero Temperature Condensing Coil to provide a cold air barrier minimizing fugitive losses

Sliding cover to eliminate drafts and help the unit during periods of inactivity

Cooled internal water separator to reduce losses

Hand-operated spray lance system: Mag-drive pump with distillate spray reservoir with vapor up safety control with requires presence of vapor to permit operation of spray wand

High volume condensate water-separator, which is also feeding spray reservoir

PLC is visible in operation, setting and monitoring during the whole procedures

Low-level float system: ensures the minimum amount of solvent in boil sump for proper system operation

Comprehensive indictor light system on control panel: in case of overheat, low-level solvent, compressor fault, over pressure, the indictors will be lighted

Frequency asked question

01:What is ultrasonic vapor cleaner?

Ultrasonic vapor cleaner is a process used to thoroughly clean a variety of material without water, just use solvent in boiling sump to vaporize solvent to remove the soluble contamination by condensing, if the parts has complex blind holes, recesses, cracks, the vapors cannot well reached, ultrasonic agitation is also introduced to help in penetrating any corner of dirties

How does ultrasonic vapor cleaner work?

Ultrasonic vapor cleaner has boiling sump, the solvent inside is heated to vaporized, ultrasonic vibrators also mounted at the beneath of boiling sump, the cleaning parts immersed in the boiling sump, through ultrasonic cleaning and hot immersion, then lifted to the vapor zone in vapor cleaning, the temperature of cleaning parts is lower than of solvent vapor, the condensing is happened, so the pure solvent vapor continuously condense on the surface of cleaning parts, and  dissolving soil drip away via gravity till the temperature of cleaning parts the same with the vapor, move the cleaning parts to the condensing zone for further quick freeze drying

What is ultrasonic degreasing in vapor cleaner?

To enhance the vapor degreasing process, distilled solvent is collected in a sump fitted with ultrasonic transducer; the ultrasonic cavitations energy in the solvent sump enhances the cleaning via a kind of scrubbing action

How to use vapor degreaser?

Parts are placed in a basket or suspended from a crane or other material handing system, and introduced into the cleaning contamination, in a vapor only degreaser, parts may be sprayed with solvent distillated, but allowed to dwell in the vapor until part and vapor temperature equilibrate, at this point condensation stops, cleaning stops, and the parts are dried in freezing zone, then the parts may be removed from the degreaser, in immersion processes, parts are placed into a liquid sump that may contain filtration, spray under immersion or ultrasonic, after the immersion cycle is complete, the parts go though the aforementioned vapor process for a final vapor rinse (possible because the immersion sump is slightly cooler than the vapor zone), optional spray, then drying, in regarding to maintaining vapor degreaser, all that need to be done is monitoring soil loading (which increases with the addition of soluble soils, eventually indicating that the solvent needs to be distilled or recycled, checking acid acceptance of solvent (if applicable), changing filters (if the degreaser is so equipped), and cleaning the condenser surfaces of air cooled refrigeration system (if the degreaser is so equipped)

Is vapor degreasing legal?

Yes, but certain solvent processes are subject to regulation by the government or local authorities, for instance, chlorinated solvent are subject to the government regulations, or if the solvent being used contains VOCs(Volatile organic Chemicals), an air permit may be required to operate a vapor degreaser

If vapor degreasing safe?

Yes, absolutely, when the machine is correctly maintained and the process properly operated

What solvents can be used in ultrasonic vapor cleaner?

There are many options available depending on local regulations, company environmental, health and safety policies etc, solvents are based on non-flammable, halogenated hydrocarbon chemistries, often blended with alcohols or other organic chemicals

There are many options available depending on local regulations, company environmental, health & safety policies, etc. Solvents are based on non-flammable, halogenated hydrocarbon chemistries, often blended with alcohols or other organic chemicals.

How to empty the water separator on ultrasonic vapor cleaner

Certain solvent are sensitive to the presence of water which can cause them to hydrolyze to their corresponding acid, water separators work by gravity, water floats atop halogenated degreasing solvents because water is less dense, a valve is provided to drain most of the water off, water separators must have a cap of water to work effectively, and for the reason, it is not possible to remove 100% of water from the separator by simply opening the water drain valve, periodically, water must be removed manually, by siphoning it out of the top of the separator (as with a turkey baster) or, the entire separator may be drained into a separator funnel, water effluent from any vapor degreaser must be disposed of properly in accordance with applicable regulations, it may not be poured down the drain