CNC Flanges ASME B16.5 Stainless Steel 316/316L Wn RF Flange

Min.Order: 50
Product origin: Baoding, Hebei, China
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Description

Welding Neck Flanges

Weld neck flange (WN flange) has a neck that can relocated stress of the pipe, so to reduce the pressure that gathered in the flange bottom.

Material: Carbon, Alloy and Stainless Steel
Standards: ASTM A105, ASTM A182
Sizes: 1/2'' to 24'', Customized up to 48''
Thickness: Schedule 10(S) to SCH 160
Pressure Ratings: Class 150 to 2500
Face Type: RF, RTJ

The Welding neck flanges is normally referred to as the high hub flange. It is designed to transfer stresses to the pipe, thereby reducing high stress concentrations at the base of the flange.

It is compatible to the pipelines that works in high or low temperature and bear high pressure. Specially for the pipe or the valves when PN is larger than 2.5 Mpa.

Two Shapes of Welding Neck Flange

Welding neck flange have two forms (shapes), one with reducing neck as we called reducing weld neck flange; One with a even diameter of typical long neck named as long neck weld flange.
Reducing Weld Neck Flange                                                                                                


As it's name it is like a combination of pipe reducer and flange, so it could be welded to a smaller pipe directly.
Long Weld Neck Flange

Simplified called as LWN flange, the neck part seems like a elongated pipe and connected to a flange. So in most cases it works as a nozzle for a column or a barrel.
You can choose for a normal thickness long welding neck flange or a heavy LWN flange that with bigger thickness and a differently shape.


Face Type

Like other flanges it has Raised Face (RF) Type and Ring Type Joint (RTJ).
Raised Face Weld Neck Flange
RTJ Weld Neck Flange

Standards Referred for WN flange

Material Standards

  • ASTM A105/N For carbon steel weld neck flange
  • ASTM A182 F11, F22 for alloy steel
  • ASTM A182 F304 / F304L, F316 / F316L for stainless steel weld neck flange.

Manufacturing Standards

  • ASME B16.5
  • ASME B16.47
  • BS 3293
  • DIN 2630 PN 1 and PN 2.5, 2631 PN 6, 2632 PN 10, 2634 PN 16, 2634 PN 25, 2635 PN 40

Weld neck flange datasheets

ClassFlat FaceRaised FaceRing Type Joint
ANSI 150WN Flange ANSI 150 FF (in)WN Flange ANSI 150 RF (in)WN Flange ANSI 150 RTJ (in)
ANSI 300WN Flange ANSI 300 FF (in)WN Flange ANSI 300 RF (in)WN Flange ANSI 300 RTJ (in)
ANSI 400WN Flange ANSI 400 FF (in)WN Flange ANSI 400 RF (in)WN Flange ANSI 400 RTJ (in)
ANSI 600WN Flange ANSI 600 FF (in)WN Flange ANSI 600 RF (in)WN Flange ANSI 600 RTJ (in)
ANSI 900WN Flange ANSI 900 FF (in)WN Flange ANSI 900 RF (in)WN Flange ANSI 900 RTJ (in)
ANSI 1500WN Flange ANSI 1500 FF (in)WN Flange ANSI 1500 RF (in)WN Flange ANSI 1500 RTJ (in)
ANSI 2500WN Flange ANSI 2500 FF (in)WN Flange ANSI 2500 RF (in)WN Flange ANSI 2500 RTJ (in)

The datasheets we have on this site are shown below. For simplicity sake, only datasheets that adhere to B16.5 are shown. ASME B16.5 covers flange dimensions from ½" to 24". For sizes larger than this, please visit our flange datasheets page.

Types of facings in weld neck flanges

The three most common types of facings for weld neck flanges are:

  • Raised face (most common)
  • Ring type joint (RTJ)
  • Flat face

Key Features

  • This is the most common type of high pressure pipe flange.
  • They are distinguished from other types of pipe flanges by their long tapered hub and gentle transition of thickness in the region of the butt weld joining them to the pipe.
  • The long tapered hub provides an important reinforcement of the weld neck flange proper in terms of strength and resistance to dishing.

How to measure weld neck flange?

Take the measurements of the following:
A: Hub Diameter at Point of Weld
B: Weld Neck Bore
C: Thickness
Y: Length through Hub
O: Outside Diameter
R: OD of Raised Face
X: Diameter at Base of Hub

Materials

Pipe flanges are manufactured in all the different materials like stainless steel, cast iron, aluminium, brass, bronze, plastic etc. but the most used material is forged carbon steel and have machined surfaces.

Flanges are welded to pipe and equipment nozzle. Accordingly, it is manufactured from the following materials;

  • Carbon steel
  • Low alloy steel
  • Stainless steel
  • Combination of Exotic materials (Stub) and other backing materials

The list of materials used in manufacturing is covered in ASME B16.5 & B16.47.

  • ASME B16.5 -Pipe Flanges and Flanged Fittings NPS ½" to 24"
  • ASME B16.47 -Large Diameter Steel Flanges NPS 26" to 60"

Commonly used Forged material grads are

  • Carbon Steel: - ASTM A105, ASTM A350 LF1/2, ASTM A181
  • Alloy Steel: - ASTM A182F1 /F2 /F5 /F7 /F9 /F11 /F12 /F22
  • Stainless Steel: - ASTM A182F6 /F304 /F304L /F316 /F316L/ F321/F347/F348

Frequently used astm grades

MaterialFittingsFlangesValvesBolts & Nuts
Carbon SteelA234 Gr WPAA105A216 Gr WCBA193 Gr B7
A194 Gr 2H
A234 Gr WPBA105A216 Gr WCB
A234 Gr WPCA105A216 Gr WCB
Carbon Steel
Alloy
High-Temp
A234 Gr WP1A182 Gr F1A217 Gr WC1A193 Gr B7
A194 Gr 2H
A234 Gr WP11A182 Gr F11A217 Gr WC6
A234 Gr WP12A182 Gr F12A217 Gr WC6
A234 Gr WP22A182 Gr F22A217 Gr WC9
A234 Gr WP5A182 Gr F5A217 Gr C5
A234 Gr WP9A182 Gr F9A217 Gr C12
Carbon Steel
Alloy Low-Temp
A420 Gr WPL6A350 Gr LF2A352 Gr LCBA320 Gr L7
A194 Gr 7
A420 Gr WPL3A350 Gr LF3A352 Gr LC3
Austenitic Stainless SteelA403 Gr WP304A182 Gr F304A182 Gr F304A193 Gr B8
A194 Gr 8
A403 Gr WP316A182 Gr F316A182 Gr F316
A403 Gr WP321A182 Gr F321A182 Gr F321
A403 Gr WP347A182 Gr F347A182 Gr F347

ASTM standards define the specific manufacturing process of the material and determine the exact chemical composition of pipes, fittings and flanges, through percentages of the permitted quantities of carbon, magnesium, nickel, etc., and are indicated by "Grade".

The usual materials of flanges include stainless steel, carbon steel, aluminum and plastic. The choice of the material largely depends on the purpose of the flange. For example, stainless steel is more durable and is necessary for heavy use. On the other hand, plastic is more feasible for use in the home because of its reasonable price and easy installation. The materials used for flanges are under the designation of the American Society of Mechanical Engineers.

Standard

Pipe Flange Standards mainly include three systems in the world, ANSI/ASME flange system(American), DIN flange system(European system), JIS flange system, other system made according to this three systems, like GB flange standard, which mainly made according to ANSI/ASME and DIN flange standard, Duwa Piping supplies those flanges with top quality and soonest delivery time.

ASME standards

  • ASME B16.1 - Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250
  • ASME B16.5 - Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Metric/Inch Standard
  • ASME B16.20 - Ring Joint Gaskets and Grooves for Steel Pipe Flanges
  • ASME B16.21 - Nonmetallic Flat Gaskets for Pipe Flanges
  • ASME B16.24 - Cast Copper Alloy Pipe Flanges and Flanged Fittings: Classes 150, 300, 600, 900, 1500, and 2500
  • ASME B16.34 - Large Diameter Steel Flanges (NPS 26 through NPS 60)
  • ASME B16.36 - Orifice Flanges
  • ASME B16.42 - Ductile Iron Pipe Flanges and Flanged Fittings: Classes 150 and 300
  • ASME B16.47 - Large Diameter Steel Flanges (NPS 26 Through NPS 60)

ASTM standards

  • ASTM A105 - Specification for Carbon Steel Forgings for Piping Applications
  • ASTM A182 - Specification for Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High Temperature Service
  • ASTM A193 - Specification for Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service
  • ASTM A194 - Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service
  • ASTM A694 - Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service
  • ASTM A707 - Specification for Flanges, Forged, Carbon and Allow Steel for Low Temperature Service

AWWA standards

  • AWWA C115 - Standard for Flanged Ductile Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges

ISO standards

  • ISO 5251 - Stainless steel butt-welding fittings

MSS standards

  • MSS SP-6 - Standard Finishes for Contact Faces Pipe Flanges and Connecting End Flanges of Valves and Fittings
  • MSS SP-9 - Spot Facing for Bronze, Iron and Steel Flanges
  • MSS SP-25 - Standard Marking Systems for Valves, Fittings, Flanges, and Unions
  • MSS SP-44 - Steel Pipeline Flanges
  • MSS SP-53 - Quality Standards for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components - Magnetic Particle
  • MSS SP-54 - Quality Standards for Steel Castings and for Valves, Flanges and Fittings and Other Piping Components - Radiographic
  • MSS SP-55 - Quality Standards for Steel Castings and for Valves, Flanges and Fittings and Other Piping Components - Visual
  • MSS SP-75 - High Test Wrought Butt Welding Fittings
  • MSS SP-106 - Cast Copper Alloy Flanges and Flanged Fittings Class 125,150, and 300
  • ASME B16.5 and ASME B16.47 cover pipe flanges up to NPS 60 (B16.5 from 1/2″ to 24″ and B16.47 from 26″ to 60″). ANSI
  • B16.47 covers two series of flanges, Series A is equal to MSS SP-44-44, and Series B is equal to API 605 (API 605 has been canclled).

FAQs

The most frequently asked questions regarding flanges and flange fittings have to do with how flanges fit on specific steel tube and steel pipe ends.

How flanges operate?


Flanges have flat or flush surfaces that are vertical to the pipe to which they are attached. The attachment process involves mechanically joining two or more faces using bolts, adhesives, collars, or welds. Due to the attachment requirements, a flange must fit the equipment or pipe that it's designed. That's why it's necessary to check all the possible specifications and dimensions to ascertain that it's of the right size, type, and material.

Flange material standards

Flanges are used to connect pipes or other equipment components in various industries, and they come in a variety of materials and sizes. Flange material standards are developed by standard-setting organizations and describe the properties and characteristics of different materials that can be used to make flanges. Some examples of commonly used flange material standards include:

  1. ASTM A105: This standard covers forged carbon steel piping components, including flanges, that are suitable for use in high-pressure applications.
  2. ASTM A182: This standard covers forged or rolled alloy steel pipe flanges, forged fittings, and valves and parts intended for high-temperature service.
  3. ANSI B16.5: This standard specifies the dimensions, tolerances, and markings for steel pipe flanges and flanged fittings.
  4. DIN 2632-2638: This standard defines the dimensions and tolerances for flanges made from steel, including carbon steel, stainless steel, and other alloys.
  5. ASME B16.47: This standard covers large diameter steel flanges, typically used in high-pressure applications where larger bore sizes are needed.
  6. BS 4504: This British standard covers circular flanges for pipes, valves, and fittings, with nominal sizes ranging from 15 to 600 mm.

The choice of flange material standard will depend on various factors such as the application, the environment, the fluid being transported, and the required performance characteristics. For example, high-pressure applications may require flanges made from materials with high strength and durability, while corrosive environments may require flanges made from materials with good resistance to corrosion.
Flange Inspection

Before dispatching from manufacture each flange is inspected to ensure quality. During an inspection you have to check the following;

  • Outer & Inner Diameter of body
  • Bolt Circle & Bolt hole Diameter
  • Hub Diameter & thickness of weld end
  • Length of the Hub
  • Straightness and alignment of the bolt hole

ASME B16.5 and B16.47 standards cover permissible tolerances for inspection.

ASME B16.5 and B16.47 standards cover permissible tolerances for inspection.

Packing

Because of the normal wooden boxes or wooden pallets have to do fumigation treatment, we usually use plywood pallet or plywood case or box to pack steel flanges without fumigation treatment.

Flanges Applications

A flange is a method of connecting pipes, valves, pumps, and other equipment to form a piping system. It also provides easy access for cleaning, inspection, or modification.

When a piping joint requires to be dismantled, flanges are being used. These are primarily used on equipment, valves, and specialty items. Breakout flanges are provided at predetermined intervals in certain pipelines where maintenance is a regular occurrence. The flanges, gaskets, and bolting make up a flanged joint, which is made up of three separate but interconnected components. To achieve a leak-proof joint, special controls are required in the selection and application of all of these elements.

Here are the details of Flanges about their advantages and their applications.



















































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