Custom Precision Aluminum Forging Products

Min.Order: 1,000
Product origin: Shaoxing, Zhejiang, China
Infringement complaint: complaintComplaint
US$ 0.9 ~ 10

Description
 

 
GYOUSAN is a highly experienced and professional manufacturer of customized casting and CNC machining parts based in Zhejiang. With over 36 years of expertise in machinery parts, we have established ourselves as a trusted partner for businesses seeking high-quality OEM parts.

Our metal foundry and CNC machining factory are equipped with modern and efficient machines, enabling us to produce your exclusive parts quickly and cost-effectively. We specialize in iron casting parts and have a deep understanding of design and material selection.

 
At GYOUSAN, we pride ourselves on our ability to deliver exceptional quality and service to our clients. Whether you require a single part or a large-scale production run, we are committed to meeting your needs and exceeding your expectations. Contact us today to learn more about our capabilities and how we can help you achieve your manufacturing goals.
 
 
Product Parameters
 
 Name
Casting and machining parts of OEM production - according to customer's drawing or sample
   Material  Grey iron, Ductile iron, Carbon steel, Alloy steel, Stainless steel, Aluminum alloy, Copper, ect
   Material standard  ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
   Available software  Drawings ,Auto CAD(IGS,DXF,DXF,DWG,STP, STEP,STL,X-T), Solid work, Unigraphics, PDF, etc
Process
  Sand Casting, Shell Casting, Deburring, Sandblasting, Machining, Heat Treatment, Leakage test, Surface treatment, etc.
   Surface treatment  Powder coating, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.
   Machine equipment  CNC lathe machine, Milling machine, Drilling machine, Grinding machine
   Machine precision  Positioning accuracy 0.008 mm, Rep. position. accuracy 0.006 mm
Casting weight range
0.1-5000 kg
Casting Size
Max linear size: 2600 mm, Max diameter size:2600 mm
   Casting tolerance  CT5-CT8
Service available
OEM & ODM
   Sample  Aviailable
Quality control
100% inspection before packing
   Package   Bubble plastic bag, Polybag, Pallet, Wooden case, etc.
Application
Machine tool parts, CNC machine parts, Engine parts, Auto parts, Machinery parts, Rail train parts, Truck parts, Tractor parts, Valve, Pump,Construction equipment parts, Agricultural machinery parts, and other industrial fields.
 
 

  Customized design and production

   Provide whole engineering solution, covering material, process, finish etc
   Ductile iron(EN-GJS-400-18/450-10/500-7/600-3/700-2/800-2) and gray iron(EN-GJL-150/200/250/300/350) and so on.
   Precision machining, diverse heat treatment process and rich surface treatment(Galvanized/Powder coating/KTL/Dacromet)


  Further Production Process
  1. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;
  2. Heat Treatment:  annealing, carbonization, tempering, quench, normalization and surface tempering
  3. Surface treatment: Powder coating, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing,  Bluing, etc.

  Tooling & Mould:

  1. Mould life: usually semi-permanent.  
  2. Tooling Leadtime: 15-25 days, depending on the structure and size.
  3. Tooling & mould maintenance: Be responsible by GYOUSAN team.

 Quality control:
 1. Quality control: The defective products rate is less 0.1%.
 2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISDO standard or customer requirements
 3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;
 4. After-sales services are available.
 5. Quality situation can be traceable.

 OEM and ODM service
 "No compromise" philosohpy in quality control.
 20,000 tons per year of casting capacity, More than 36 years foundry history.


Detailed Photos

 

 

 
Application
 






Company Profile

Zhejiang GYOUSAN has been an OEM manufacturer since 1987, specializing in casting parts and CNC machining parts. Our expertise lies in working with materials such as Grey iron, Ductile iron, Carbon steel, Alloy steel, Stainless steel, Aluminum alloy, Copper, and more. With extensive experience in producing and exporting metal parts, we have a professional team dedicated to both OEM and ODM projects.

GYOUSAN possesses in-house chemical and physical inspection equipment, including a carbon-silicon analyzer, spectrometer, digital display universal tension machine, induction and resistance furnaces. Our primary casting processes include sand casting for iron, aluminum, and brass parts, die casting for aluminum alloy and zinc alloy parts, and gravity casting and investment casting processes for aluminum, magnesium alloy, copper, steel, and other metal parts.

In addition to casting services, GYOUSAN offers customers a range of comprehensive services. Our various machining equipment can accommodate different precision machining requests, including NC lathes, CNC precision automatic lathes, vertical and horizontal CNC machine centers, CNC engraving machines, and 4-axis and 5-axis CNC machine centers. From sample development to mass production, we strictly control quality at every stage, from individual operators to our professional inspection team. Our workshop employs quality control tools such as CMM inspection, flow charts, control plans, PPAP, and CPK analysis to ensure the highest standards of quality for our iron casting parts.

GYOUSAN provides a comprehensive metal manufacturing OEM service, encompassing raw castings, machining, stamping, and a range of surface treatments. Our expertise extends to iron casting parts, and we welcome any inquiries regarding your specific requirements. Please do not hesitate to contact us for further information.

 
 CASTING EQUIPMENT LIST
 ITEM
SPECIFICATION
Q'ty
 Furnace
 Medium Frequency
Induction Furnace
 2Ton
 1Set
 Medium Frequency
Induction Furnace
 1Ton
 2Sets
 Low pressure Casting Machine
 3Ton
1Set
0.5Ton
1Set
 Sand Mixer
 Continuous Sand Mixer
 20Ton/Hr
2Sets
Crane
 O/H Crane
10Ton
 1Sets
 O/H Crane
 5Ton
3Sets
 Crane
 5Ton
3Sets
 Post Treatment
 Shot Blasting
 8*5*4.5m
 1set
 Coating & Drying Machine
 8*5.2*4.5m
 1set
 Heat treatment
 5T
 1set

 
CNC MACHINE TOOL LIST
SPECIFICATION
 Q'ty
  CNC lathe
 CK6150/1000
 5
 
                     10
 CK6166/1000
 4
 CK6180/2000
1
 CNC Boring- Milling Machine
 855L
5
 
7
1070
 2
 CNC Boring Machine
250
2
 
 7
200
2
150
3
CNC gantry machining center
4225-600
 1
 2
57400-800
1
 

 
TESTING EQUIPMENT LIST
ORIGINAL
 Q'ty
Spectrum Analysis Tester
France
1Set
  Brinell hardness Tester
China
 4Sets
  Metallographic Microscope
Japan
1Set
Intelligent sand strength machine
China
9Sets
Universal impact test machine
China
 2Sets
Sulfur Analysis tester
Germany
2Sets
 Tensile Tester
Japan
2Sets
 UT Flaw Detector
USA
3Sets
MT Flaw Detector
USA
3Sets
 
 

 
Certifications

Packaging & Shipping

 
FAQ
 

1. What is your quotation element?
Design drawing (including material, weight, process, surface treatment, special requirements,etc.) or sample, order quantity.

2. Do you accept the 3D drawings?
We accept 3D drawings. Software for specification drawings: Auto CAD, Solid work

3. How long can I get the price?
Price will be quoted within 24 hours after we get your inquiry with detailed information.

4. What is your payment term?
Usually we use TT payment, and the prepayment proportion is determined according to the order quantity, but mold and sample cost need to be paid in advance.
 
5. What's your delivery time ?
The sample delivery time is generally about 10-30 days(including mold making time), and the order delivery period is determined by the order quantity.Normally, 15-40 days after receiving the advance.


6.What about your quality?
All of our products have good quality. Each casting is processed through our QC staff with inspection records for every shipment. To guarantee the correct material specification and right mechanical properties, we have chemical analysis equipment, hardness tester, and tensile strength machine.




 

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