Nylon Filter Mesh Slitting Ribbons

Min.Order: 100
Product origin: Taizhou, Zhejiang, China
Infringement complaint: complaintComplaint
US$ 0.1

Description

Product Description

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene and polyethylene. Our filter products are used in a wide range of different filtration fields such as automotive, water, healthcare, household applicances, food & milling, along with many other industrial applications.


SHARE(China) has the ability to engineer woven fabrics into finished or partly finished products. With its industrial lines and long-standing experience, we provide fabrics cut to size, lot-to-lot consistency and high quality custom fabricated components, in almost any requested shapes. 
 

Product Parameters

 
Item NameNylon Filter Mesh Slitting Ribbons
ManufacturerTaizhou Share Filters Co., Ltd.
BrandSHARE FILTERS
MaterialPrecision filter mesh in Nylon(PA6 and PA6.6) 
Micron Rating4000 micron to 3 micron
Shape DiameterDown to 1mm, up to 5m
Shape LengthUp to 500 meters
Shape TypeDisc, ribbon, shapes, pleated components in tublar, round, square, rectangular, trapezoidal, circular, etc.
Various size and diameter and shape can be tailored according to customer's specification or drawing
Processing TechnologiesMeshes are fabricated into pieces, ribbons and shapes by the methods called ultrasonics, laser and cold cut, including 

Cold: cutting/punching/slitting/stamping

Cold stamping is the most economical process and provides standard-tolerance pieces with edges that are not sealed. Cold stamping is possible for all fabrics. Piece dimensions range up to 1000 x 1000 mm.

Ultrasonic: stamping/slitting/pleating/welding/waves
Ultrasonic stamping is available for fabrics having mesh openings < 400 µm.
It ensures tight tolerances and provides high-quality sealed edges which do not fray

Stamped discs with a diameter range of 6 to 95 mm are possible. Multilayer pieces are possible

Laser: cutting/slitting/stamping
Laser stamping provides a heat-sealed edge. Maximum dimensions are 480 x 480 mm

Please see the comporison chart below in details. 
We are happy to advise the best fabrication technology according to your specification, drawing or application
Features1. Non-toxic, no chemicals treatment or additive, odourless, tasteless, high strength, high elongation, good elasticity
2. With high toughness, resistance to weak acid, oil resistance, alkali resistance, wear resistance, heat resistance and other characteristics, it also has good insulation, low lubricating coefficient characteristics, wide application range
3. High quality material, corrosion resistance, wear resistance, long use life, smooth surface high strength, strong elastic
4. Excellent alkaline resistance
5. Great precision, uniform thread diameter and regular square holes
6. Smooth surface for easy particle separation
7. Good dimensional stability
8. Available in disc, tube, ribbon, bag and special shapes
9. Compliance with food grade
10. RoHs Reach certificate
Your Benifits1. Almost unlimited range of shapes (various technologies)
2. Suited for healthcare applications (FDA compliant, sterile treatment)
3. Traceability (label)
4. Non-fraying edges (depending on selected technology)
Quality ControlVisual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of applicationsWater, oil, lubricating oil, food, drink and beverage, liquid medicine, paint, chemicals, alcohol etc. automotive, irrigation, chemical processing, home appliance, medical and health, aerospace, electronics, such as air purifier filter, air conditioner filter, circulating/waster water filter, blood filter transfusion, injector filtration, coffee filter, ceramics, waste water treatment
 

Processing Technologies Comparison

 Cold CuttingLaser CuttingUltrasonic Cutting
Cutting PrincipleMechanical cuttingHigh-power density laser beamUltrasonic vibration and heat transfer
FeaturesTraditional, easy to handleAccurate, fast, automatedSmooth, accurate, no deformation, no warping, mesh openings < 400 µm
PrecisionModerateHighHigh
SpeedModerateHighModerate
AutomationLowHighModerate
DeformationPossibleMinimalNone
Edge QualityNon-sealed edgeHeat-sealed edge, clean, minimal defectsSmooth, no defects, non-fraying edge
ApplicationsAll fabricsVarious diverse applications, such as leather, textilesHigh-end fabrics

Edge Quality(Zoom In)
We are happy to advise the best fabrication technology according to your specification, drawing or application.
 

Production Procedure

 

At Share, from yarn to product, every phase of production is carefully monitored, employing frequent in-house testing and rigorous inspection to ensure consistent quality at every step of production. Mesh thickness, open area, mesh count and air permeability are all subject to strict controls which result in high quality final products.

Each batch of our filter meshes undergoes a meticulous process involving at least twelve distinct steps, ensuring the ultimate production of high-quality filtering products. The steps of SHARE filter mesh production procedure are: 

Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated filter and screen→Molded plastic filters if needed

 

Based on customer drawings or requirements, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped discs, pieces, shapes, ribbons, tubes, etc.
 

Basic Knowledge About Mesh

The below table will provide information on the mesh opening, open area percentage, mesh count, and thread diameter on all of our various pore sizes of nylon mesh offered.

 
Precision Nylon Filter Mesh Specifications
Fabric NumberMesh  count Thread DiameterMesh  OpeningOpen  AreaFabric ThicknessWeight 
No.cm mesh/inchmicronmicron%microng/m2
JPP5512500150056850271
JPP6616400126758780208
JPP7718350107957675186
JPP882035090052685212
JPP992425086060455145
JPP10102530070049576195
JPP12123025058349470162
JPP12123530053341585234
JPP14144030041434595273
JPP16164020042546370139
JPP16165025037536485217
JPP2020501503504937598
JPP20205020030036385173
JPP24246015026741285117
JPP2828701202374421587
JPP3030761202134122594
JPP3232801002134616569
JPP3636901001784117878
JPP40401001001503619087
JPP4343110801524313560
JPP4848120801303814562
JPP565614060120448544
JPP595915060110429846
JPP6464160601003710550
JPP72721805090418239
JPP80802005075369043
JPP1001002504060366535
JPP1201203054043257029
JPP1301303304037237531
JPP140140355303833.76033
JPP150150381303430.255226
JPP165165420302820.75129
JPP180180460302519.55831
JPP200200510301610.25835
The data are compiled to the best of our knowledge. Subject to change without notice. Current data available on you demand.
 
Mesh Count: Number of openings per inch or centimeter
Weave Type: Plain Weave (PW) or Twill Weave (TW)
Thread Diameter: The diameter of each thread before weaving
Mesh Thickness: The average thickness of the woven mesh
Mesh Opening: The distance between adjacent threads

Mesh Opening =25400÷Mesh Count(per inch)−Wire Diameter
Mesh Opening =10000÷Mesh Count(per cm)−Wire Diameter

Open Area: The ratio (%) of the open area to the thread area within a woven mesh
Open Area (%)=(Opening Size)
2÷(Opening Size+Wire Diameter)2×100

 

Chemical Resistance Chart of Main Polymers:

Fiber TypeContinuous Working Temp.Max. Working Temp.Filtration CharacteristicAbrasion ResistanceHydrolysis ResistanceAcid ResistanceAlkalis ResistanceOxidation Resistance
PVC75ºC80ºCGoodExcellentExcellentExcellentExcellentGood
PP90ºC100ºCGoodGoodExcellentExcellentExcellentPoor
PA110ºC115ºCModerateExcellentPoortModerateGoodModerate
PAN Copolymer120ºC`130ºCGoodGoodGoodModerateModerateGood
PET135ºC150ºCExcellentExcellentPoorModeratePoorGood
m-Aramide180ºC220ºCExcellentExcellentModerateModerateModerateGood
PPS190ºC200ºCExcellentGoodExcellentExcellentExcellentModerate
Polyimide240ºC280ºCExcellentModerateGoodGoodModerateExcellent
Polyertrafluoroethylene250ºC280ºCModerateGoodExcellentExcellentExcellentExcellent
Fiberglass250ºC280ºCModerateModerateExcellentPoorModerateExcellent
 

Related Filter Products

 

 

Packaging & Shipping

1. Packed into sealed PE bags(double-layer packaging for medical parts), 100 pcs/bag to 200 pcs/bag depending on the product size
2. Put into bigger PE bag and then standard export carton
3. W
rapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information: 
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

 Port to PortDoor to Door
Express(DHL,UPS,FEDEX, EMS) 1 - 5 days
Air Freight1 - 5 days4 - 10 days
Sea Freight(FCL)15 - 30 days20 - 35 days
Sea Freight(LCL)15 - 30 days22 - 37 days
 

Keywords

Nylon Filter Pieces, Nylon Filter Discs, Nylon Filter Shapes, Nylon Filter Ribbons, Nylon Filter Tubes, Nylon Filter Components, Nylon Filter Segments, Nylon Filter Plates, Nylon Filter Sheets, Nylon Filter Strips, Nylon Filter Sections, Nylon Filtering Piece, Nylon Filter Element, Nylon Segment Cuts, Nylon Filter Pipe Segments, Nylon Mesh Pieces, Nylon Filter Cartridge, Nylon Filter Media, Nylon Tube Cut, Filter Pieces, Filter Discs, Filter Shapes, Filter Ribbons, Filter Tubes, Filter Components, Filter Segments, Filter Plates, Filter Sheets, Filter Strips, Filter Sections, Filtering Piece, Filter Element, Segment Cuts, Filter Pipe Segments, Mesh Pieces, Filter Cartridge, Filter Media, Tube Cut

FAQ

1. Who are we?

Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.


11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.


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