Medical Waste Sterilization Equipment /The Dual Effects of Microwave and High-Pressure Steam

Min.Order: 1
Product origin: Shangqiu, Henan, China
Infringement complaint: complaintComplaint
US$ 28000 ~ 68000

Description
 
Medical Waste Sterilization Equipment /uses the dual effects of microwave and high-pressure steam to disinfect
 

Product Description

The high temperature microwave disinfection equipment for medical waste is a device that uses the dual effects of microwave and high-pressure steam to disinfect medical waste.


 

Working Principles

It uses the thermal effect of microwave to heat the high-pressure disinfection chamber to maintain temperature and prevent steam condensation. It is sterilized by the sensitivity of bacteria to temperature. In addition, microwave has a non-thermal effect, Non thermal effect refers to other microbial killing effects besides thermal effect, which is a unique effect of microwave sterilization. The heating and warming process of the equipment is also a disinfection process. After the disinfection room reaches 135 ºC or above, it is kept for another 5 minutes to complete the disinfection.

Process Flow


Feeding:
Put the bags with medical waste into the material box in the disinfection chamber, and after loading through the PLC control panel, the material box automatically resets and seals with the disinfection chamber, and then closes the outer double doors.

Disinfection:
Start disinfection through PLC control panel operation, and enter the microwave disinfection stage. After the pressure reaches above 0.33MPa and the temperature reaches above 135 degrees Celsius, keep the disinfection for 5 minutes and then complete the disinfection. The system releases pressure and cools down automatically. After reaching the set temperature and no-pressure state, the outer double door can be opened after being prompted, and the disinfection chamber is automatically moved out.

Shredding:
Take out the material box, pour the sterilized waste into the shredding chamber, and close the chamber flap. At this point, the next cycle of medical waste can be put into the material box of the disinfection chamber, and the outer double doors then closed.

Discharging:
The shredding is started through the PLC control panel, the shredded and unrecognizable waste pieces automatically falls into a new non-infected garbage collector to complete the treatment.
At the same time, the microwave disinfection chamber will carry out the next cycle of disinfection of medical waste simultaneously.

 

 

Product Parameters


 
PARAMETERSPECIFICATIONS
Dimensions of the main unit bodyDiameter: 1544mm*1140mm*1930(+350mm)
Overall weight850kg
Treatment typeMicrowave disinfection technology with post- shredding
Type of processSemi-automatic process
Type of controlPLC control system, touch screen operation panel
Automatic feeding systemNone
Sterilization temperature≥ 135ºC
Pressure≥ 0.33MPa
Sterilization cycle≥ 30 minutes
Installed power8 Kw
Utility RequirementsElectricity: 380V, 50Hz, 3Phase
Treatment capacity *10 kg/hr (±10%)
Manpower requirementsNo specialized operator / 1 operator
Assembly and start-up1 day assembly
Exhaust gas treatment systemContain
Disinfection section material304 stainless steel
Microwave frequency2450 +/- 50 MHz
Microwave generator power1.25kW 
Treatment effect6 log 10
The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 6.00.  
A printer integrated with the machine that can trace cycle data, such as hospital name/operator name/cycle time/weight/cycle status.

Customized Special specifications accepted.

 

Applications

 

Applicable To Various Medical&Healtn Service Institutions


Applicable Range
Liying's MDU-type medical waste microwave disinfection equipment is professionally used for the harmless disposal of medical waste, including medical waste that is classified as infectious, traumatic, and pathological waste. It can also be used in epidemics when dealing with sick and dead poultry.
Blood and Blood Products
Dialysis Waste
Animal Tissues, Body Parts, and Carcasses
Human Tissues, Body Parts, and Limbs
Biological and Non-Hazardous Pharmaceutical
Needles, Syringes, and other Sharps
Research Waste, Laboratory Specimens, Surgery Waste
Pathology and Histology Samples
Aids and Hepatitis Waste
Isolation Waste
Cultures and Slides
Intravenous Bags, Blood Bags, and Associated Tubing
Animal Bedding
Trace Chemotherapy/anti- neo plastic waste
soft waste (including gauze, bandages, drapes, gowns, and bedding) from patient care, etc. 

Technical Advantages

 
HIGH DISINFECTION EFFECT
High pressure steam and microwave combination disinfection, the disinfection process only takes 5 minutes. High disinfection efficiency and energy saving;
SECURITY
The door of the microwave disinfection equipment adopts a conductive sealing strip sealing structure and is equipped with an interlocking system to prevent microwave leakage;
ECONOMICAL
Using a water cooled microwave generator, the cooling medium is antifreeze, with a long service life;The disinfection bin is made of 304 stainless steel, it is durable.
 
ENVIRONMENTAL
Equipped with an exhaust gas treatment device, including a high-efficiency filter and an activated carbon filter, the high-efficiency filter is used to treat microorganisms contained in the exhaust gas, with a filter particle diameter of 0.2 μ m. It can filter out almost all microorganisms, and activated carbon filters are used for deodorization.
MARKET ACCEPTANCE
Significant advantages of high disinfection effect, simple operation, zero emissions allows the technology being quickly recognized by the market.


Technologies Comparation

ItemsLiYing TechnologyAutoclaveAutoclave with a shedderIncinerator
(microwave and high pressure process)(hot steam process)(hot steam process)(high-heat process)
Unrecognisable wasteYESXYESYES
Volume of waste reductionYESXYESYES
Mass of waste reductionYESXXYES
Installation requirementsLowHighHighHigh
Complexity of the installationLowIntermediateIntermediateHigh
Possibility of installation "in situ"YESYESYESX
Technology approval and recognition by countries all over the worldHighIntermediateHighLow
Level of sterelizationHighIntermediateHighHigh
OdoursLowHighIntermediateIntermediate
Level of noiseLowIntermediateIntermediateHigh
Treatment of pathological and anatomical wasteYESXYESYES
Cost
ROIHighLowLowLow
Investment costsIntermediateLowIntermediateHigh
Operating costsLowHighHighHigh
Maintenance costsLowHighHighHigh
Labour costsLowHighHighHigh
Environment
Impact on the environmentNoIntermediateIntermediateHigh
No contaminated rejection (such as water, steam)YESXXX
Security
Risk for workforce/personnel health (no risk of toxic contaminants released into the air or the treated waste)NoneIntermediateIntermediateHigh
 

Company Profile

 

About Us
 

The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the MDU, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for disinfection, with microwave of 2450MHz (±50MHz), temperature ≥95ºC, duration over 45minutes. The disinfected and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.

 

Service
  • Design of construction layout drawing
  • Project construction
  • Shipping and transportation
  • Installation and commissioning
  • Medical waste professional training
  • Project recruitment team
  • Assist operation management
 

Certifications

 

ISO 9001
Quality Management System Certivicate


 
ISO14001
Environmental Management System Certivicate


 
ISO45001
Occupataional Health and Safety Management System Certificate


 
CE
Verrification of MD Compliance
Test Standard:
Mechine Directive 2006/42/EC Annex I
EN ISO 12100:2010
EN 60204-1:2006+A1:2009
 
4 invention patents
76 utility model patents
24 software copyright registration certificates



Product INSPECTION REPORTS by

CCIC Central Plains Agricultural Products & Food Testing (Henan) Co., Ltd.
Our workshops


Our teams


Contribution to society

During the pandemic, our equipment and operators support more than a dozen cities.

Shipping
Customer's Projects

 

FAQ

 

Q1. Are you a factory or trading company?
We are a professional manufacturing factory since the year 2014. Welcome to visit our factory located in Minquan county, Henan province, China.

Q2. How can I visit your factory?

Visit us on site. You are always warmly welcome to visit our factory on site, just feel free to contact us for an invitation letter.
Visit our factory through online video. Or please never hesitate to contact us, our sales staff will contact you and take you to visit our manufacturing workshop and work site through online video. 

Q3. Where is your factory? How can I get to your factory?
Our factory is located in Minquan county, Henan province, the nearest airport is Zhengzhou Xinzheng International Airport (CGO), and then two hours by car or train to our factory. Or you can also fly to Beijing or Shanghai air port, then get to your county by a high speed train.

Q4. How long about the delivery time for the medical waste disinfection equipment?
 About 20 days to 60days for standard models, feel free to contact us for details.

Q5. Where will the disinfected medical waste go?
The medical waste after microwave disinfection treatment is non-infectious, non-hazardous and unrecognizable inert waste, which can be transported to the local domestic garbage landfill or incineration plant as ordinary domestic garbage for treatment, or part of the medical waste after disinfection treatment can be recycled accordingly. It should be properly handled according to your local laws and regulations.

Q6. I want to build a centralized treatment institute in our city, what could you help me?
Please feel free to contact us NOW, our experienced teams will give you sufficient suggestions on your projects, from marketing research, project scales choose, site selection, land layout, and including economic benefit analysis, operational model, etc. With our 19 centralized treatment centers experience in China, surely we'll help during the whole procedure. 



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Will you have an customized inquiry, please never hesitate to Contact us Now! We'll give efficient suggestions with quotation. 
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