Auto Steering Bushing Mold Soft TPU Plastic Injection Metal Insert Mould

Min.Order: 1
Product origin: Taizhou, Zhejiang, China
Infringement complaint: complaintComplaint
US$ 1800 ~ 3000

Description
Mould Name
Auto Steering Bushing Mold  Soft TPU Plastic Injection Metal Insert Mould

Mould Specifications
Part ResinSoft TPU, hardness 85
Mould Steel718
Mould BaseC50
Injection SystemCold runner
Mould Cavity2
Demoulding MethodDrop automatically
Mould Size380*220*260mm
Mould Weight120KG
Machine Tonnage160T
Lead Time55 days

Ways Of Solving TPU Material Sticking On Mould

Sometimes the customers are not professional in setting machine parameters, and there is the easiest way---printing the mould release agent. Before every shot, print some agents and then close the mould and injection.

Another way is to treat polytetrafluoroethylene (PTFE). PTFE-coated moulds are a groundbreaking approach that helps in the easy demolding of the moulded item. The inner surface of the PTFE-coated moulds is smooth and allows the item to be moulded with more accuracy in design and dimensional requirements. Also, any cracks due to the irregularities in the surface of the mould are right away eliminated by the PTFE coating. The negligible chemical reactivity of the coating protects the mould from corrosion occurring due to continuous use with different material types.

Mainly grey in colour, the coating may be black, green, red, or various other colours as per the specifications conveyed to the manufacturer. As you can see our mould, it's green and differs from other moulds. It's treated at a high temperature and with special machines. No matter how many shots you produce, the TPU material won't stick to the mould. It's the most effective way of mass production.


Product &. Mould Design

What is a good mould? It must have good quality to meet production requests stable and smoothly, and there is no need to spend too much time & cost on maintenance and repair.

A good mould design is a critical start. SWY MOULD has 6 designers in total with more than 10 years of experience, they always pay special attention to customers' specifications and details by thinking about the cost-saving solution based on stable and good quality. Their years of experience exporting moulds gives them great knowledge of global mould standards and quality demands.
Software related:

Mould Flow: Mould Flow Analysis

3D Modeling: Pro/Engineer, Unigraphics, Solidworks

2D Drawing: Auto-CAD, E-drawing
The following international data format works OK for us:

2D drawing files: dwg, dxf, edrw

3D drawing files: step, Igs, X-T, prt, sldprt

 

Final Product &. Mould
Shipment of plastic injection mould in SWY
1. After we get our customer's confirmation for shipment, we attach a plate to the mould: this shows the product's serial number, production year, and mould information.

2. At this stage we paint the mould with anti-rust oil, and then we wrap it safely in a plastic bubble bag for protection.

3. Then we nail the package as necessary to ensure that mould reaches customers safely.

4. We put the package in a wooden case to protect it during shipping.

5. We nail the wooden case carefully and stick the marks to ensure that mould reaches customers safely and quickly.

6. For any other points need to pay attention to we will make a file and print it, and send it with mould together.


The Process Of Making A Plastic Injection Mould With SWY MOULD

About Our Taizhou Saiweiyue Mould & Plastic Co., Ltd
1. Specialized in plastic injection moulds
Taizhou Saiweiyue Mould & Plastic Co., Ltd. is specialized in manufacturing injection moulds and plastic products, which is located in Huangyan District, Taizhou City, the China mould town. All of the moulds are designed by our professional technicians using UG, Pro/E software, and a whole set of advanced and mature technology in CAD/CAE/CAM. We have mould technicians with working experience of more than 20 years, who have been making different kinds of moulds. Besides, we are willing to act as an agent for you in producing plastic parts.

2. Equipped with full tooling machines
SWY Mould has advanced tooling equipment in order to make sure our mould quality and mould precision. We have 5-axis High-Speed CNC Milling Machines, Gantry High-Speed CNC Milling Machines, Large/middle/small Die Spotting Machines, CNC High-Speed Engraving Machines, Mirror Electric Spark(EDM), Precision Electric Spark(EDM), Slow-feeding Wire-cutters Machines, Medium-feeding Wire-cutters Machines, Precision Grinding Machine, Drilling Machine, etc. We hold the belief that high-precision tooling equipment can make sure mould quality. We not only provide technical support for our customers but also offer them a complete solution in the plastic injection moulding industry.

3. Having a nice environment in the workshop
With the principle of 5S(SEIRI, SEITON, SEISO, SETKETSU, SHITSUKE), our workshop environment is kept clean, and all the tools and parts must be put in order, and everything is under a very good management system. We believe a good working environment can make working more efficient, ensure mould quality, and fasten mould delivery simultaneously.

4. Providing good quality moulds
We promise to offer you top-quality moulds with real-quality steel, strict heat treatment, and serious control. We focus on product and mould construction design and insist on making moulds durable and easy maintenance. For all of our moulds, we use international standard mould spare parts, to ensure complete moulds' accuracy and durability. At the same time, it greatly shortens mould delivery and is convenient for mould maintenance and spare part change, such as JunFan cylinder from Taiwan,  Japan Daido springs and Korea Samsol springs,  Brevini hydraulic motor from Denmark, Misumi, Hasco, DME, etc.
We're sincere to invite your visit, communication and cooperation, and are looking forward to being your excellent mould supplier!


Feedback From SWY Customers


SWY MOULD Common FAQ For Our Customers
Q1: Are you a trading company or mould manufacturer?
A1: We are a mould manufacturer, we have our own mould factory located in Huangyan, Taizhou. We are making plastic injection moulds, also with mould mass production service.

Q2: How to go to your factory?
A2: 
From Shanghai-3 hours by train; from Guangzhou-2 hours by aeroplane; from Wenzhou-1 hour by train; from Ningbo-1 hour by train; from Hangzhou-2 hours by train; our factory to Luqiao airport is around 1 hour, and to Taizhou train station is around 20 minutes.
You can send the information about the flight or train to us, we can arrange to pick you up. If needed, we can book a nice hotel at a reasonable price for you firstly. Welcome to contact us, and we will offer you the most thoughtful arrangements.

Q3: How long is your delivery time?

A3: Generally about 35-55 working days, we will fast as soon as possible under the premise of good quality mould.

Q4: How about your after-sale service?
A4: The mould warranty period is 3 years (without damage caused by human factors or accidents), later for mould-wearing spare parts we can help you purchase and send you.


Q5: I have an idea for a new product, but don't know if it can be manufactured, can you help?
A5: Yes, sure! We can design and make 3D printing samples for your assembly. After you confirmed, we begin working, if necessary, we will provide a DFM report or Mold-flow analysis.


Q6: Can you help us ship the plastic mould?
A6: Yes, with honour. We have a long-term cooperate shipping company and give you the best price we can get. Also, you can ask your own shipping forwarders, we will help you deal with other documents. SWY MOULD has our own export and import rights, we are familiar with exporting plastic moulds to customers.

If you need more plastic automotive part mould, please click here;  for more information, please contact us.

SWY MOULD is looking forward to cooperating with you! May we are not the biggest, but we will provide you with better service and better quality mould. We will help you solve problems to save time & money, and also earn more money back.
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