Small Diameter Cyclone for Non-Metallic Mines with Corrosion and Scaling Resistance

Min.Order: 1
Product origin: Taiyuan, Shanxi, China
Infringement complaint: complaintComplaint
US$ 1441 ~ 14410

Description


Product Description

The basic principle of the cyclone is to separate liquid-liquid, liquid-solid, liquid-gas and other two-phase or multi-phase mixtures with a certain density difference under the action of centrifugal force. The mixed liquid is tangentially entered into the male flow device at a certain pressure, and a high-speed rotating flow field is generated in the cylindrical cavity. Under the action of the spin-reduction field, the components with high density in the mixture move downward in the axial direction, move outward in the radial direction, and move down along the wall of the vessel when they reach the cone section, and are pushed out from the underflow port, thus forming a External vortex flow field: the groups with small density move toward the central axis, and form an upward-moving inner vortex at the center of the axis, which is then swept out from the overflow port, thus achieving the purpose of two-phase separation.


Small diameter cyclone for non-metallic mines
Novel structure, small diameter and small cone angle are beneficial to improve classification efficiency and classification accuracy.
Reasonable flow channel design, reasonable material combination selection, high pressure resistance, wear resistance, no pollution to the processed materials.
According to the change of separation particle size and processing capacity, reasonable design of the feed distributor and its pipeline is conducive to the consistent working state of each cyclone, so as to obtain a product with a narrow particle size distribution.

Product Parameters


Hydrocyclone technical parameters
Specificationdiameter(mm)Feed pressure(MPa)Processing power(m³/h)separation granularity(μm)
FX7107100.04-0.15350-50074-250
FX6606600.04-0.15250-36074-250
FX6106100.04-0.15200-30074-200
FX5005000.04-0.2140-24074-200
FX4004000.06-0.2100-17074-150
FX3503500.06-0.270-15050-150
FX3003000.06-0.245-9050-150
FX2502500.06-0.340-8040-100
FX2002000.06-0.325-4040-100
FX1501500.08-0.315-3020-74
FX1001000.1-0.38-1520-50
FX75750.1-0.45-810-40
 

Use of hydrocyclone

1.One-stage closed-circuit grinding and grading
The cyclone and the first-stage grinding ball mill form a closed-circuit grinding and classification system, which has the advantages of small footprint, high classification efficiency, easy adjustment of sand return load, and more reasonable overflow particle size composition.
According to the parameter requirements of overflow fineness, concentration, sand return load, grinding concentration, etc., different angles of cones, overflow pipes, and sand sink configurations are selected to meet the production process requirements.
Flat-bottomed cyclone is suitable for working occasions with high concentration, high specific gravity of solid particles and coarse cutting particle size. Overflow fineness requirements - 200 mesh below 60% process requirements. The overflow fineness is the same, the underflow yield is easy to adjust, and the grinding capacity is increased by 10~20%.


2.Second stage closed circuit grinding
At present, most of the closed-circuit grinding and concentrate regrinding processes in the second stage of the concentrator use a cyclone and a ball mill to form a closed circuit. The models and specifications are complete and the materials are diversified, which can meet the process requirements of different processing capacity and grinding fineness. According to the requirements of the overflow fineness of the second-stage cyclone ranging from -200 mesh 55% to 95%, we provide options and Adjustment. The specifications of the cyclone commonly used in the second-stage closed-circuit grinding and classification are 500, 350, 250 in diameter, etc.
For fine (medium) ore regrinding and classification, the commonly used cyclone specifications are 350, 250, 150 in diameter. Small diameter cyclone has high classification accuracy. In most cases, the classification particle size-325 mesh content is more than 90~95% can be completed by cyclone classification.

3.Concentrated tailings concentration and dewatering
The combination of cyclone, concentrator and filter can efficiently complete the concentration and dehydration process. After the concentration and dehydration of the cyclone, the increase of the underflow concentration creates good conditions for filtration, which can greatly increase the filter capacity, and the reduction of the overflow concentration can effectively reduce the load of the concentrator, and can obtain higher underflow concentration and miscarriage rate.

 

Accessories supply

In order to meet the production needs of customers, our company stocks a large number of various types of cyclone accessories, and can be customized production, supporting the products of major cyclone manufacturers at home and abroad (processing according to drawings).

 

Internal ceramic lining

Introduction of microcrystalline wear-resistant ceramic linings and linings
1. The microcrystalline alumina wear-resistant lining and lining are special wear-resistant ceramics formed by dry pressing and calcined at 1500-1700 ºC. Its Rockwell hardness is HRA80-90, which is only as hard as diamond;
2 The product has the characteristics of special wear resistance, impact resistance and convenient construction. Its theoretical wear resistance is equivalent to 260 times that of manganese steel and 170 times that of chrome steel. According to the actual application calculation, it can effectively extend the service life of the easily worn parts of the equipment by more than 10 times;
3 Application areas: It is mainly used on the inner and outer surfaces of material conveying pipelines and related wear-resistant equipment in coal washing, iron and steel plants, thermal power, chemical environmental protection, cement and other industries.

Microcrystalline wear-resistant ceramic lining, lining technical parameters

ModelSpecifications (liner/porcelain)
 
Alumina content≥95%
Density≥3.6 g/cm3
 
Rockwell hardness≥85 HRA
Compressive strength≥850 MPa
Fracture toughness KIC≥4.8MPa m1/2
 
Bending strength≥290MPa
Wear resistance≤0.0002g (p=76N n=800 rpm t=30 minutes)
 
Ceramic sheet thickness1.5-25mm
 

PRODUCT DISPLAY

FACTORY TOUR

Shanxi Huazhan Wear-resistant Material Technology Co., Ltd. is located in Gudan Industrial Park, Taiyuan City, Shanxi Province. Covering an area of 25,000 square meters, there are more than 30 engineers and technicians. In the past 20 years, we have been committed to the customization, production and service of wear-resistant and heat-resistant steel products, specializing in providing solutions for wear-resistant and heat-resistant products in power, metallurgy, mining, steel mills, petrochemical, new energy and other industries. A major breakthrough has been made in core technologies such as Wen: the introduction of advanced production technology, a monthly production of 300 tons of wear-resistant pipes, and advanced testing equipment. Our products involve more than 110 varieties in 12 categories and are currently the largest manufacturer of wear-resistant pipe fittings in China.
The company has an independent R&D and design team, 70% of the front-line employees have 10 years of casting experience, the products have passed the Is09001 quality system certification, and have a number of invention patents. The company has always pursued the "quality first, reputation first" business policy, strict quality management, and formed a strict quality restraint mechanism and a reliable quality assurance operation system. Because of reliable product quality, honest business philosophy, and scientific and technological effects, it has won the trust of users, and the scale of the enterprise is developing rapidly. project.

Packaging & Shipping

FAQ

 

1. What is your mode of transportation?

Answer: Shipping, shipping

 

2. Why is your price higher than others?

Answer: Because the quality of the products must be guaranteed, the raw materials we use are all of high quality and strictly controlled. We cannot achieve the lowest price, but we will ensure that the quality is passed. So there will be differences in prices. The quality of raw materials differs greatly in price.

 

3. Can it be made in strict accordance with the caliber, specification and length provided by me?

Answer: General conventional products are implemented according to standard specifications, and non-conventional products can be customized.

 

4. I have a large demand, can I offer a discount?

Answer: Yes, depending on your specific needs, large quantities can be discounted.

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