Company Information:
Changzhou MADE Automation Co., Ltd. was established by a cadre of doctoral returnees who previously held senior engineering, scientific, and managerial roles in some of the world's Fortune 500 companies and R&D centers across the United States and Europe. Leaning heavily on their vast experience in industrial automation and rich partnerships with esteemed global technical elites and domestic universities, they aimed to create a unique high-tech industrial manufacturer.
The company has evolved into an amalgamation of design, production, and sales departments. In an ever-competitive environment, it has overcome numerous challenges and earned its customers' trust by upholding professionalism, harnessing advanced design philosophies, delivering reliable, high-quality products, and providing comprehensive customer services.
Changzhou MADE Automation specializes in drum dryers, food processing machinery, and packaging machines. Their overarching objective is to continually enhance service delivery and provide customers with solutions tailored to their specific needs.
The mainstay of their production is a comprehensive production line engineered for creating flour and flakes from rice, wheat, potato, yam, and more. Additionally, they offer separate units of the production line as per customers' requests.
Their offerings are characterized by two major process flows:
1. The Rice and Wheat Flake Line, which turns rice and wheat into flakes. These can be combined with hot water to produce instant food for infants and babies. The process encompasses stages from the transportation and rinsing of raw materials, slurry formation, and drum dryer baking, to the final packaging of the finished products.
2. The Potato and Yam Flake/Whole Powder Line, designed to produce from potatoes and yam. This flake or whole powder serves as a ready-to-use raw material for products such as mashed potatoes with original flavor and nutrients. The process flow includes stages like washing, skin steaming, peeling, slicing,blanching, steam cooking, drum dryer baking, and packaging.
In essence, Changzhou MADE Automation Co., Ltd. is a powerhouse in automation, carving a unique niche with its specialized production lines. They are committed to delivering high-quality products and superior customer service to meet the diverse needs of their clients.
Our production is mainly a complete production line for makingflakes from rice, wheat, potato, yam, etc. Process devices of the production lines can be provided separately as well.
There are two major process flows:
Key Parameters | Throughput kg/hr. | Floor Space Required | Boiler Capacity Required Tons/Hour | Power Supply Required kW |
Drum Dryer Cylinder Φ2000mmX4000mm | 400 | 120mX20m | 4 for potato flake processing. 2 for rice flake processing. | >150 |
Drum Dryer Cylinder Φ2000mmX5000mm | 500 | 120mX20m | 5 for potato flake processing. | >180 |
Product Description:
1 Pre-Processing System
1.1 Potato Lifting Machine
To lift the cleaned potatoes and transport them to the incoming and inspection station
1.2 Potato incoming and inspection station
To separate NC products
1.3 Potato Slicing Machine
Send the qualified raw potatoes and yams to the slicer, and automatically cut the raw potatoes and yams into the required thickness. The thickness is adjustable
1.4 Potato and Yam Steam Cooking Machine
The sliced potatoes and yams are sent to the steam cooking machine, and the sliced potatoes and yams are cooked by steam heating and screwed transport to the mashed potato-making machine
1.5 Mashed Potato Production Machine
1.6 Mashed Potato Transportation Machinery
2 Drum Dryer for Potato Flake Production
2.1 Drum Dryer
Incubation, baking, tumbling materials, controlling the leakage of the slurry along the axis of the Drum Dryer and applicator rolls, guiding the slurry at both ends of the applicator roll to the working area, discharging the condensed water in the Drum Dryer, monitoring and safety protection of the air pressure in the Drum Dryer, etc.
2.2 Power Supply System
To realize speed control and power supply of the Drum Dryer and Applicator Rollers.
2.3 Mashed Material Spiral Distribution System
Evenly distribute the delivered mashed potatoes on the surface of the drum dryer and applicator rollers
2.4 Waste Material Conveyor of Drum Dryer for Potato Flakes
Discharge of crude fibers produced in the potato starch manufacturing process
2.5 Scraper Sharpener
To sharpen and scraper or blade.
3 Finished Products Processing System
3.1 Cyclone Conveyor
To convey materials, reduce dust and take away heat with a vacuum
3.2 Granulator of Potato Flakes
To crush, granulate, and screen customized potato starch flakes in an adjustable and optimized range
3.3 Grinder of Potato whole powder
To crush, and refine potato starch particles in an adjustable and optimized range
3.4 Vacuum powder collection and dust removal system
To transport the customized products
3.5 Vibrating Sorting Screener
To separate the required size of finished products.
3.6 Weighting and Measuring Station
To weigh automatically and control the supply of materials to a specified weight.
3.7 Conductive Pneumatic Sealing Machine
To seal PE inner bag with heat
3.8 Packaging and Sewing Machine
To sew the outer packaging bag with wire
3.9 Conveyor of Packaged Products
To transport the bagged products.
4 Operation and Control Stations
4.1 Programmable Automatic Control System
To realize industrial automation, reduce manpower, and improve controllability, stability, and traceability in the production process
4.2 Customized Operation and Management HMI
Real-time monitoring of technological process; convenient maintenance, repair, and fault diagnosis; provide realization of production process control
4.3 Remote Operation Junction Box, Sensors and Alarm devices, etc.
To realize real-time preventive warnings and alarming; to improve the monitoring and stability of the production process