Complaint
Dry-mix mortar mixing plant adopts station design, and the finished product packaging of the production line adopts the form of bulk and bag packaging. The entire production line conveying system, dust removal system, metering system and other equipment are scientific and reasonable, which is an ideal choice for investment in ready-mixed mortar equipment.
We have three types of lines: simple type, semi-automatic and economical type, and full-automatic and high-efficiency type.
We can design the most reasonable dry mortar production line with factory price according to your Budget investment, Capacity, Area condition, Formula, Different end products, etc. These dry mortar plants can add configurate with a crushing machine, screen machine, and drying machine, in the area of lack of dried sand.
Components of a Dry Powder Mortar Mixing Plant:
Storage Silos: The plant typically includes storage silos or bins where different dry powder materials, such as cement, sand, additives, and fillers, are stored. These silos ensure a continuous supply of materials for the production process.
Conveyor Systems: Conveyor systems, such as screw conveyors or belt conveyors, are used to transport the dry powder materials from the storage silos to the mixing equipment. They ensure a smooth and controlled material flow throughout the production line.
Mixing Equipment: The mixing equipment in a dry powder mortar mixing plant can vary depending on the specific plant configuration and production requirements. Common mixing equipment used includes paddle mixers, ribbon mixers, or continuous mixers. These machines blend the dry powder materials to create a homogenous mortar mix.
Weighing and Batching Systems: Accurate weighing and batching of the dry powder materials are crucial for achieving consistent mortar quality. Dry powder mortar mixing plants are equipped with weighing and batching systems that ensure precise measurement and proper proportioning of the ingredients.
Control System: A control system, often computerized, is employed to monitor and control the entire production process. It oversees the material flow, mixing parameters, and the operation of various components in the plant, ensuring efficient and reliable production.
Packaging and Bagging Systems: Once the dry mortar mix is produced, it can be automatically packaged into bags or containers for storage or transportation. Bagging systems in the plant facilitate the packaging process, ensuring the mortar is properly sealed and ready for use.
Bonding Mortar:
Masonry mortar,wall(ceramic) and floor tile adhesive mortar etc
Decoration Mortar:
Decorative plaster, inner and outer wall putty, colorful decoration mortar etc
Protection Mortar:
Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar,mildew-proof mortar etc.
| Mode | Capacity | Area(Square meters) | Height | Note |
| Simple | 1-5t/h | 40 | 3m | Manual batching and packing |
| Basic | 5-15t/h | 40-60 | 6-10m | Manual batching, automatic packing |
| Semi Automatic Serial | 5-15t/h | 40-80 | 8-12m | Automatic batching of coarse material, manual |
| batching of additive, automatic packing | ||||
| Full Automatic | 5-50t/h | 40-100 | 10-25m | Automatic batching of coarse material, manual |
| batching of additive, automatic packing | ||||
| Full Automatic Tower | 55-100t/h | 60-500 | 10-30m | Automatic batching of coarse material, manual |
| batching of additive, automatic packing |
Consistent Quality: Dry powder mortar mixing plants ensure consistent mortar quality due to precise weighing and batching of materials and accurate mixing processes. This consistency leads to reliable performance and enhances the quality of construction projects.
Increased Efficiency: These plants streamline the production process, allowing for efficient and continuous production of dry mortar mixes. They can handle large volumes of production, resulting in improved productivity and shorter project timelines.
Customization and Flexibility: Dry powder mortar mixing plants can be tailored to meet specific project requirements and mortar formulations. They offer flexibility in adjusting mixing ratios, incorporating additives, and producing different mortar types, catering to various construction applications.
Reduced Labor and Material Waste: Automation and precise control systems in the plant reduce the reliance on manual labor and minimize material waste. This results in cost savings and improved resource utilization
Quality Control and Traceability: Dry powder mortar mixing plants often include quality control measures, such as monitoring systems and batch tracking capabilities. This allows for traceability of the production process, ensuring adherence to quality standards and facilitating troubleshooting if issues arise.
Environmental Benefits: These plants promote environmentally-friendly practices by minimizing material waste,reducing the consumption of water and energy, and optimizing resource utilization.They contribute to sustainable construction practices and waste reduction.
Our service:
Pre-sales service:
1. We provide presales service in various forms, making investment budge, manufacturing, and planning so that customers can make a reasonable plan with less cost.
2. We will first check the customer's goods and goods size, then we will recommend a suitable wrapping machine to 100% suitable.
3. We will recommend and offer machines according to the customer's use and purchase budget.
In-sale service:
1. We will supply each manufacturing step photo for customer checking on time.
2. We will prepare packing and shipment according to the customer's needs in advance.
3. Testing the machine and making a video for customer checking.
After-sale service:
1. We will guarantee the machine quality for 2 years.
2. We provide free training and answer customers' questions on technology in time.
Q1:What's the difference between a fully automatic dry mortar plant and a Semi-automatic dry mortar plant?
A1: (1) Semi-automatic dry mortar plant is cheaper than full automatic dry mortar plant.
(2) Semi-automatic dry mortar plants do not need to equip silos while full automatic dry mortar equips material silos.
(3) Semi-automatic dry mortar is manual feeding and automatic weighing and packaging, Full automatic dry mortar plant is automatic feeding and automatic weighing and packaging.
Q2: How many people are required to operate this tower-type dry mix mortar manufacturing plant ?
A2: Usually, 2-3workers are enough to operate this full automatic tile adhesive mortar production line.
Q3: What equipment and service you can provide?
A3: We can provide you with turnkey solutions for dry mortar plants from working site planning to dry mortar machines, transportation, installation and training, the formula of dry mortars, after-sales services, lifetime technical support, etc.
Q4: How about the investment in this project?
A4: Our engineer can design the dry mortar plant as your requirement and your budget, different dry mortar plant investments are different.Low capacity low cost, we will provide you with cost-effective solutions as per your requirement.
For providing you with a suitable quotation we need to know the following information:
1. What capacity do you need?
2. How many raw materials do you use? What's the estimated ratio?
3. Is a sand dryer required in this system? What is the fuel you use, coal? gas or diesel?
4. Regards packing, how many kg per bag do you need?
