Description
We offers an automatic potting mixing and dosing machine for degassing, proportioning, mixing and high precision dosing of two component resins (epoxy, polyurethane, silicone..) in the atmospheric environment.
Main features:
• Automatic loading of resin and hardener from barrels
• Servomotor controlled design ensures smooth acceleration has the ability to move precisely to prevent jerking
• High-low material qunatitiy level sensor in the tanks
• Automatic dosing feature allows the operator to take a break and return to operation again.
• Can be memorized 99 different loaded programme
• Dosing quantity and speed even smallest amounts can be precisely settable in the 7'' touch screen.
• Easy and fast programming capability with joystick
• After the operation, static mixer or dynamiccleaning equipment prevents the waste of static/dynamic mixer.
• Resin tank heater, Metering Pump heater, Resin Tube heater
Options:
• Dispensing with Dozing nozzle or Static mixer/dynamic mixer
• Constant or Variable resin:hardener mixing-ratio
• Single or Multi Dispenser Potting
• Fixed or Moveable dosing nozzle (Dispensing)
(X-Y-Z axis movement or interpolation)
• Automatic Loading & Unloading of Trays
• Ability to dosing different quantities of raw materials to different locations in one program
• Automation: pre-heating and curing oven with conveyor
• Extra degassing tanks for uninterrupted production
Dosing Pumps
• Very precise even at very low volumes
• Constant mixing ratio ensures faultless dosing
• Metering pumps ensures minimal amounts of reactive mix
• Temperature controlled design
• Resistant to abrasion even when filled with high abrasive casting resins and does not require maintenance
Vacuum Tank Agitator
• Full homojenization
• No sedimentation
• Perfect degassing
Static Mixer /dynamic mixinng
• Perfect homogenization without dead space
• Abrasion resistant & low maintanence
• Temperature controlled design
• Ensures optimal viscosity of reactive compounds at constant temperature
• Provides very long service life with a closed cleaning system
Technical Specifications
Vacuum PumpUp to 1mbarNozzle Movement Motor: AC servomotor Linear X,Y,Z axis
Nozzle Movement DistancesX:700mm, Y:700mm, Z:100mm
Control SystemPLC
Power SupplyTriple Phase 220V +/-10%, 50 / 60Hz
Air Pressure6 Bar
Touch Screen7 inch
Barrel size: 10L,25L,40L for optional
Electronics Potting
Potting masses protect the sensitive electrical and electronic parts of devices from variable operating conditions,
such as temperature fluctuations, damp, vibrations and more. Application like sensor potting, capacitor potting, transformer, relay, inductor, relay,Transducers, sensors, switches, meters, transmitters
Plug and Cable Potting
Even the tiniest gaps in plug housings, connectors and power supply units can be filled by potting masses.
Potting materials for plugs and cables are flexible, highly water resistant, mechanically stable and tear-resistant. such as connector , switch potting
Photovoltaic Potting
Photovoltaic potting makes devices extremely weather-resistant, protects electrics against atmospheric fluctuations and the infiltration of damp, such as junction box potting, panel sealing and so onLED Potting
Transparent or opaque potting systems protect LEDs from water, dust, and other atmospheric influences, enabling effective encapsulation as well as optimal light scattering for spotlight. Additionally, the Sonderhoff mixing and dosing system for LED potting avoids air bubbles and smears making optimal protection possible. such as led strip, wall washer, led driver, led display screen, other led lampsFilter Potting
Potting compounds are used to join end-caps of various kinds of filters, as well as for gluing and sealing filters to the filter frame.
This provides a leakage-free sealing of the frames and allows for the filtering of clean air.
Pu potting for bonding the filter medium into the filter frame enables cost and weight reductions, also meeting the high-quality requirements.
Due to the foamed cell structure, the amount of adhesive per filter can be reduced by up to 50 percent.
The lower density results in less weight that facilitates easier part handling. such as hepa filter, end cap filter , cabin fiter, air filter, ECO filter, oil filter potting and so on III.Specification:
Model No: | PGB-700 |
Mixing Ratio | 100:100-10:100(1:1-1:10) Adjustable |
Metering precision | ±1% |
Outflow speed | 1g/sec-15g/sec |
Mixing precision | ±1% |
Mixing mode | Dynamic mixing /Static mixing |
Glue Viscosity | Lower than 20000 CPS(mPa·s) |
Control mode | PLC + Touch Screen |
Control system | Independent R&D |
Measuring mode | Stepping motor/High-precision, wear-resistant, long-life Gear pump |
Working voltage | AC 220V 50Hz/60Hz |
Power requirement | 3.55KW |
Air pressure requirement | 4.5-8KG |
Machine Dimension | 1500(L)*1200(W)*1500(H)mm |
Weight | approx 260 KG |
Work environment | Humidity: 20%~98%RH; Temperature: 0~+40°c |
Suitable Material: For waterproof, adhesive, fixed two-component adhesive.
Such as: Crystal or less additive glue --Silicone, epoxy, polyurethane(PU), etc.
Applications:LED products ,Crafts,Electronic components
Such as:Wall washer light, LED bar, LED strip, Ads module, Sensor, Photovoltaic module, Photovoltaic inverter .etc
IV:Application
V, packing
Complaint
