Description
Car bumper anti-collision beam roll forming machine
1,Equipment composition
The entire production line integrates multiple technologies such as punching, forming, welding, bending, and cutting intoone production equipment.
The entire production line consists of feeding system, punching system, forming system, welding system, cutting systemelectrical control system, and other parts. Can produce high-strength steel for automotive anti-collision beams with atensile strength of 400-590 MPa and a yield strength of 2 780 MPa
2.Technical parameters.
1.Applicable raw material type: high-strength steel
Sheet tensile strength 400-590 Map
Sheet yield strength 2 780MPa
Plate thickness 1.2-2.0 mm
2 Production specifications 1750mm
3.Production speed of about 5-10m/min
4 roller material GCr15.D2 carbonization treatment
5 driving modes. gear distribution box
The total power of the 6 motors is approximately 67 kW
7.PLC variable frequency control of electrical control system
| Decoiler : | Manual decoiler | *Hydraulic decoiler(Optional) |
| Forming station : | According to your profile drawings |
| Main machine motor brand : | Shanghai Lichao (Famouse Brand) | *Siemens(Optional) |
| Driving system : | Chain drive or Gear drive | *Gearbox drive(Optional) |
| Machine structure: | Cantilever type | *Forged lron station (Optional) |
| Forming speed : | 10-20(M/MIN) | *Or according to your profile drawings |
| Rollers material : | Cr12 | *SKD-11(Optional) |
| Cutting system : | Post-cutting | *Pre-cutting (Optional) |
| Frequency changer brand : | Yaskawa | *Siemens(Optional) |
| PLC brand : | Panasonic | *Siemens(Optional) |
| Power supply : | 380V 50Hz3ph | *Or according to your requirment |
| Machine color : | Industrial blue | *Or according to your requirment |
Standard Decoiler
De-Coiler is provided to load Rawmaterial coil on its bridge& Hold the coiland also in loop area store the rowmaterial before in process. It will holdtighten sheet coil & decoiling for roofingline smoothly.
Entry Guides
1. With several support rollers, to feed thematerial more smoothly2. Equipped with 2 groups nylon wheels inthe middle of the platform, prevent thematerial surface from being damaged,and feed the material more easily andquickly
3. Can be With hand wheels to adjust thefeeding size, more conveniently.4. Optional With manual cutters to cutfeed material more easily.
Roll Forming
Consist pairs of contoured roll toolsWhile the coil stock is passing throughsuccession contoured rolls the materialbends to its desired shape, after finalshape is achieved profile straighter givesstraightness to outgoing profile.1.Rolling shaft :40Cr STEEL,Temperingtreatment to prevent deformed andimprove hardness,Shaft diameter: 75mm2.Roller:Cr12 steel,Chromed treatment,improve the hardness and preventabrasion, anti corrosion increase servicelife.
Hydraulic Cutting
Work type: Hydraulic cuttingDriving method: By pillar type cylinderCutting device structure: Guide pillartypeCutter material: GB-Cr12 with heattreatment
Cutting length tolerance:+1mm/3mCutting feature: Steady and safe workingcondition
Oil tube and wires connectionAll the tubes and wires will be marked bythe numbers or letters,So it will be veryeasy to connect for the unprofessionalclient.
PLC & CONTROLPANELS
Frequency brand:Delta,PLC brand:DeltaScreen type:Touch screen, also havebuttons on the panelScreen language:English/Chinese/SpanishLow pressure electric part:SchneiderbrandEncode:Omron brandRemark:Support multi orders input,ensurethe machine can work continuouslyaccording to different request withoutstop.All the electrical parts are branded withhigh quality, it can be fixed easily if damaged.
1.How to maintain the machine?
Answer: add mechanical lubrication equipment to chain, bearing and cutting slide every month. Add mechanical lubrication to the case every half a year.2. Do you sell only standard machines?A: No, most of our machines are built according to customers specifications, using top brand name components.3.How many workers to operate the machine?A:Only 1-2 workers.4. How to visit your company?a.Fly to Beijing airport: By high speed train From Beijing Nan Station to Cangzhou West Station(1 hour), then we can pick you up .
b.Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou West station(4.5 hours), then we can pick you up.5. What can you do if the machine broken?Our machine's warranty period is 12months,if the broken parts can't be repaired,we can send the new parts to replace the broken parts for free,but you need pay the express cost yourself.if over warranty period,we can for to solve the problems via negotiation,and we supply the technical support for the whole life of the equipment.6.How can I trust you that machines pasted testing running before shipping?A: 1) We record the testing video for your reference. Or,
2) Please visit company and test machine if convenient.
Complaint
