Mlcc Multi-Layer Ceramic Capacitors Cutting Machine

MLCC cutting machine
Multi-Layer Ceramic Capacitors cutting machine MLCC, MLCI, MLCV, LTCC  High precision Ceramic Cutting Machine MLCC/MLCI (Chip Capacitor/Inductor)

Product Description
Device name:cutting machine 
Model:CTL-501
This device is made for the continuous miniaturization of ceramic components in recent years, with high cost performance.

Features
table Y-axis repetition accuracy: < + / - 1um.
full touch screen operation mode, simple and convenient operation.
reduce the pressure during cutting by means of air pressure balance.
cutting speed increased by 30% (compared with the old model).
can correspond to different sizes of ceramic blocks.

Device appearance
Approximate size of basic machine:1000(W)×1050(D)×1700(H)mm.
Basic machine weight:about 1000kg
Mechanical appearance:powder beige high gloss baking varnish
 Part treatment: hard chromium, anode.

Product object
Material: plain bar block;Size: currently (110 × 110) mm, compatible with (150 × 150)mm;
Size of foaming tape: (120 × 120)mm ,(160 × 160) mm two  temperature sensitive adhesives;
The maximum cutting bar block thickness is 5mm, and the cutting dimension accuracy is ± 0.005mm.

Mechanical production capacity
1. Production efficiency: 8 knives/sec (in case of misalignment);
2. Alignment speed: 0.5 s/mark.

Project overview
1. Manual feeding by operators;
2. The operator shall confirm whether the Bar blocks overlap;
3. Operators confirm mark and cut;
4. Automatically turn to the second side to search for mark and cut;
5. The operator takes away the materials.

Power source
1. Strength: single-phase AC 220V ± 10%, 50/60Hz;
2. Capacity: 6KVA;
3. Compressed air source: above 0.5Mpa (200L/min).

Operating environment
1. Temperature: 10 ºC~ 40 ºC;
2. Relative humidity: 10% ~ 60% (non condensing state).

Composition of equipment mechanism
1. Feeding preheating module
(1) The area of the feed preheating module is about (170 × 170)mm;
(2) Heating capacity RT~100 ºC;
(3) Heating pipe power: 250W × 2 ;
(4) Temperature control mode: PID.

Table cutting module
1. Heating table
(1) Heating table temperature control mode PID;
(2) Heating pipe power: 150W × 8pcs;
(3) Flatness of vacuum sucker is within 0.02mm;
(4) Effective area of vacuum sucker (110 × 110)mm,(150 × 150) mm Two types of area;
(5) Vacuum hole of vacuum sucker pitch 2.5 × 2.5(mm);
(6) Diameter of vacuum hole of vacuum sucker φ 0.5mm .
2.θaxis
(1)θaxis motor: DD motor;
(2) 0 Repetition accuracy: ± 1.3 seconds;
(3)The maximum speed of θaxis is 2rps.
3. Y axis code
(1) Power source: linear motor;
(2) Effective stroke 400mm.
4. Y axis slide rail
(1) Slide rail accuracy: within P5;
(2) Slide rail load: maximum 2000kgf;
5. Optical ruler: accuracy 0.5 μm resolution.

CCD positioning module
1. Alignment CCD
(1) CCD pixel: 1280 × 960pix=2branches;
(2) Lens: 1X=2branches;
(3) Resolution: 3.74 μ m/pix ;
(4)FOV:(4.8 × 3.6)mm .
2. Transmission system
(1) Power source: stepping motor × 2 ;
(2) Transmission system: screw C12 × 5.
3. Light source
(1) Colour LED * 2SET;
(2) Service life more than 30000 hours.

Cutting tool holder module
1. Tool holder
(1) Blade size: 0.1 (T) × 22.4(W) × 128(L) mm;
(2) Tool holder: 128mm with temperature control device, heating capacity: 30 ºC~ 90 ºC;
(3) Stripper plate: the pressure can be set to0.5kg/cm²~5kg/cm² (programmed control).
2. Z axis
(1) Power source: 750W servomotor;
(2) Transmission system: ball screw;
(3) Screw precision C5 grinding;
(4) The effective stroke of the screw is 60mm;
(5) Screw pitch is 5mm.

Certifications