Complaint
Retech Plastic PET bottle Cocacola bottle washing recycling line is used to recycle post-consumer PET bottles, water bottles, cola bottles, PET sheet and PET packing containers.
The key point of PET recycling system is the rate of removing the impurities.The higher purity PET flakes will improve the end product and lower the manufacturing cost of next processing.We could design different PET recycling solutions basis on the requirement of standards on final flakes.
Basically the standard process for PET bottle recycling line design as below:
De-baling(bale opener)------ Label Scrapping(lable remover)-------- Persorting------Bottle Pre-washing ------ Manual Sorting and Metal Detecting-----Wet Grinding(crusher)-------Gravity Separation(floating washer)-------Chemical Washing for PET Flakes(Hot washer)-------High speed friction washer ------- Floating washing tank ------- Rinsing(clean water spraying)--------Drying--------Packing/storage hopper
Application for PET HDPE washing line:
This recycling line is composed of garbage separation (automatic & manual), bottle & flake crushing, cold & hot washing & cleaning, flake dewatering & drying, dust & label removal, packing, etc.
Features for PET washing line:
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 150-2000kg/hr
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 or 316 stainless steel; Ensure no second pollution to flakes.
4. Ideal impurity removal effect. Here is from our customer's feedback.
Belt conveyor
Function: to transport unstrapped bale into Opener, which is strong enough for heavy bales
Bale opener
Function:to make the bottle bale separated
Mechanical label separator
Function: to remove the labels from the bottles, rate> 98 %( whole bottle), >95% (pressed bottle)
Manual sorting
Function:separating the color bottle, other material bottle, strong label bottles by people manual
Metal detector
Function:checking out all kinds of metals
Crusher
Function:crush the bottles to be flakes
Screw conveyor
Function:transporting the PET flakes to be next step
High speed friction washer
Function:remove out the strong dirties attached on the surface of the bottle flaked by friction of flakes hitting to the screen and each other
Floating washer
Function: immersing and rinsing the PET flakes and separating out the PET caps automatically
Hot washer
Function:wash out the strong dirties, dissolving the oil, glue on the surface of the bottle flakes
Dewatering machine
Function:removing water by powerful centrifugal to ensure the flakes moisture ≤1%
Label separator by air
Function:to remove the residual label tiny flakes and fines of material
Electric elements
Function:electric unit to controlling the whole line running and stop
| Capacity | 1000kg/h | 2000 kg/h | 3000 kg/h |
| Workshop(M*M*M) | 42 (L)×10(W)×6(H) | 55(L)×15(W)×6(H) | 70(L)×18(W)×6(H) |
| Ancillary staff | 4-6Persons | 6-8 Persons | 8-12 Persons |
| Installation power | 300KW | 400KW | 450KW |
| Water Consumption: | 6-8Ton/h | 8-10Ton/h | 10-15 Ton/h |
| Final product | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max.20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm | ||
1.Pre-sale support
Retech Machinery consists of experienced specialists, we will offer a suitable solution according client's requirement in time.
2. After-sale service
Retech 's skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Retech technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
Retech holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Customers are encouraged to hold their own critical spare parts such as granulator blades and screens to ensure optimal machine condition and performance.
3. Technical support
Retech plastic washing and recycling machinery provides enough hardware resource especially for large-scale production lines, clients can carry out installation, commissioning and acceptance before delivery.
