Graphite electrodes are used mainly in ladle furnaces, electric-arc furnace steelmaking, Yellow phosphorus furnace, Industrial silicon furnace or melting copper. They are presently the only products available that have high levels of electrical conductivity and the capability of sustaining the extremely high levels of heat generated in this demanding environment.
Main Products Grades : NP/RP, HP, UHP
Normal Power Graphite Electrodes (NP)
High Power Graphite Electrodes (HP)
Ultra High Power Graphite Electrodes (UHP)
All graphite electrodes are offered with tapered nipples, i.e. 3 or 4 threads per inch, and meet the internationally accepted tolerances as per NEMA CG 1/ IEC 60239 / JIS R7201 standards.
Application Of Graphite electrodes: Graphite electrodes are used mainly in ladle furnaces,electric-arc furnace steelmaking,Yellow phosphorus furnace , Industrial silicon furnace or melting copper. They are presently the only products available that have the high levels of electrical conductivity and the capability of sustaining the extremely high levels of heat generated in this demanding environment.High Quality Needle Coke in HP&UHP graphite electrode,ensure the electrode application is perfect. Graphite electrodes are also used to refine steel in ladle furnaces and in other smelting processes.
Characteristics Of Graphite electrodes:
Anti-oxidation treatment for longevity.
High-purity,high-density,strong chemical stability.
High machining accuracy,good surface finishing.
High mechanical strength,low electrical resistance.
Resistant to cracking & spalling.
High resistance to oxidation and thermal shock.
The Length & Diameter & Permissible Deviation of Graphite Electrode
Nominal Diameter | Actual Diameter | Length (mm) | Tolerance | ||||
MM | Inch | Poppy | Mines | The Minimum Size Of The Black Part | Length | Short Length | |
75 | 3 | 78 | 73 | 72 | 1400/1600 | ± 100 | -275 |
100 | 4 | 103 | 98 | 97 | 1400/1600 | ||
130 | 5 | 132 | 127 | 126 | 1400 | ||
150 | 6 | 154 | 149 | 146 | 1400/1600/1800 | ||
175 | 7 | 180 | 174 | 172 | 1400/1600 | ||
200 | 8 | 205 | 200 | 197 | 1600/1800 | ||
225 | 9 | 230 | 225 | 222 | 1600/1800 | ||
250 | 10 | 255 | 251 | 248 | 1600/1800 | ||
300 | 12 | 307 | 302 | 299 | 1600/1800/2000 | ||
350 | 14 | 357 | 352 | 349 | 1600/1800/2000 | ||
400 | 16 | 409 | 403 | 400 | 1600/1800/2000/22000 | ||
450 | 18 | 460 | 454 | 451 | 1600/1800/2000/22000 | ||
500 | 20 | 511 | 505 | 502 | 1600/1800/2000/22000 | ||
550 | 22 | 562 | 556 | 553 | 1800/2000/2200/2400 | ||
600 | 24 | 613 | 607 | 604 | 2000/2200/2400/2700 | ||
650 | 26 | 663 | 659 | 656 | 2000/2200/2400/2700 | ||
700 | 28 | 714 | 710 | 707 | 2000/2200/2400/2700 |
★ Technical Characteristics of Graphite Electrode RP, HP, UHP
Name | Unit | Nominal Diameter | ||||||
UHP Ultra-High-Power | HP Superstrong | RP Conventional Power | ||||||
≤Φ400 | ≥Φ450 | ≤Φ400 | ≥Φ450 | ≤Φ300 | ≥Φ350 | |||
Resistivity | Electrode | ΜΩ · m | ≤5.5 | ≤6.5 | ≤8.5 | |||
Nipple | ≤4.5 | ≤5.5 | ≤6.5 | |||||
Flexural Strength | Electrode | MPa | ≥11.0 | ≥10.5 | ≥9.8 | ≥8.5 | ≥7.0 | |
Nipple | ≥20.0 | ≥16.0 | ≥15.0 | |||||
Elastic Modulus | Electrode | GPa | ≤14.0 | ≤12.0 | ≤9.3 | |||
Nipple | ≤18.0 | ≤16.0 | ≤14.0 | |||||
Density | Electrode | g / cm3 | ≥1.66 | ≥1.67 | ≥1.62 | 1.6 | ≥1.53 | ≥1.52 |
Nipple | ≥1.75 | ≥1.73 | ≥1.69 | |||||
Coefficient Of Thermal Expansion | Electrode | 10-6 / ºC | ≤1.5 | ≤2.4 | ≤2.9 | |||
Nipple | ≤1.4 | ≤2.2 | ≤2.8 | |||||
ASH | % | ≤0.3 | ≤0.3 | ≤0.5 | ||||
Note: 1.Koeffitsient ash content and thermal expansion as the reference index, the coefficient of thermal expansion (100 ºC ~ 600 ºC), Custom manufacturing. |
Name | Unit | Nominal Diameter | ||||||
75-200 mm | 250-300mm | 400-500mm | ||||||
top grade | first grade | top grade | first grade | top grade | first grade | |||
Resistivity (Not More Than) | Electrode | ΜΩ · m | 8.0 | 9.0 | 8.0 | 9.0 | 8.0 | 9.0 |
Nipple | 7.5 | 7.5 | 7.5 | |||||
Flexural Strength(not less than) | Electrode | MPa | 10 | 9 | 8 | |||
Nipple | 13 | 13 | 13 | |||||
Elastic Modulus(no more) | Electrode | GPa | 12 | 12 | 12 | |||
Nipple | 14 | 14 | 14 | |||||
Density(not less than) | Electrode | g / cm3 | 1.58 | 1.58 | 1.58 | |||
Nipple | 1.68 | 1.68 | 1.68 | |||||
Coefficient Of Thermal Expansion (No More) | Electrode | 10-6 / ºC | 2.7. | 2.7. | 2.7. | |||
Nipple | 2.5 | 2.5 | 2.5 | |||||
Ash Content (not more than) | % | 0.3 | 0.3 | 0.5 | ||||
Note: 1. The coefficient of ash content and thermal expansion as a reference index. |
Name | Unit | Nominal Diameter (mm) | ||
300, 350, 400 | 450, 500 | |||
Resistivity (not more than) | Electrode | ΜΩ · m | 6.2 | 6.5 |
Nipple | 5.5 | 5.5 | ||
Flexural Strength(not less than) | Electrode | MPa | 10.5 | 10 |
Nipple | 16 | 16 | ||
Elastic Modulus(no more) | Electrode | GPa | 14 | 14 |
Nipple | 18 | 18 | ||
Density(not less than) | Electrode | g / cm3 | 1.65 | 1.64 |
Nipple | 1.72 | 1.7 | ||
Coefficient Of Thermal Expansion (no more) | Electrode | 10-6 / ºC | 1.5 | 1.5 |
Nipple | 1.4 | 1.4 | ||
Ash Content (not more than) | % | 0.3 | 0.3 | |
Note: 1. Zonality as a reference index. |
1. Low electric resistance
2. High density
3. Good electrical conductivity
4. High anti-oxidation capability
5. Precise machining accuracy
6. Low sulphur and low ash, not give steel second time impurity
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