Full Automatic Pet Bottle Soda Sparkling Water CSD Carbonated Soft Drink Filling Machine

Min.Order: 1
Product origin: Suzhou, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 10000 ~ 70000

Description

We can supply complete solutions for the carbonated production plant, including a Water treatment system / Bottle making machine / Carbonated Drink Processing System / Washing filling capping 3 in 1 machine / Date printing machine / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system, our sales team will help you learn about whole water plant and provide you factory price for machines.

 

Product Description

 


DCGF PET bottle carbonated beverage filling machine adopts the bottleneck drive technology to realize automatic bottle rinsing, filling, capping, and other working steps, which have a high degree of automation.
This model carbonated filling machine is equipped with accurate CO2 pressure control, and a stable liquid level control system to ensure carbonated drink production.  Multiple protection, and alarm devices such as jammed bottles, missing bottles, missing caps, and overloads, these systems provide the quality of products and also a safe production process.
 It has the advantages of high reliability, high efficiency, and simple operation. The carbonated beverage filling machine and the material contact parts are made of stainless steel, have health characteristics, and are easy to clean.

Detailed Introduction

 

Empty bottle washing:
This part of the machine is used to wash empty bottles with water spray, it uses purified water to wash the bottle's inner surface at a particular angle. It makes the bottle before filling clean, in line with health standards, to prevent bacteria, sediment, and other harmful substances.
The rotary plate, washing head, clips...etc, these parts of the bottle washing station are made of  SUS304 stainless steel.
After washing, used flushing water will be collected and discharged uniformly.
 
Liquid filling:
The carbonated beverage filling machine adopts iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.  The isostatic filling machine generally maintains a certain filling pressure in the storage tank.  When the container to be filled enters the filling machine, the container is first Inflated.  When the pressure in the container and the pressure in the storage tank are the same, the self-weight of the liquid is filled through the open filling valve.  During the filling process, the gas in the container is smoothly exported and returned to the storage tank or to the gas chamber.
 
Cap screwing:
The capping machine is the final step and an important part of the water bottling machine, combined with the cap lifting system, the capping station will transfer caps on bottles, and then finish cap screwing work, which has an enormous influence on the defective rate of the product.
Made of stainless steel material to make this machine parts, the capping station can ensure stable running works and the electric detecting system can make sure no bottles and no capping, to reduce cap waste.
 
Features of carbonated filling machine:
1. Using the wind-sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, enable the change the bottle-shaped become easier.

2. Bottles transmission adopts clip bottleneck technology, bottle-shaped transform does not need to adjust the equipment level, only change related to the curved plate, wheel, and nylon parts is enough.

3. The specially designed stainless steel bottle washing machine clip is solid and durable, with no touch with the screw location of the bottle mouth to avoid secondary pollution.

4. High-speed large gravity flow valve filling valve, filling fast, filling accurately, and with no liquid loss.

5. Spiraling declines when output bottle, transform bottle shape no need to adjust the height of conveyor chains.

6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, France, and OMRON.

Technical Parameter

 

ModelDCGF12-12-5DCGF18-18-6DCGF24-24-8DCGF32-32-10DCGF40-40-12
Production capacity(500ml) BPH2000-30004000-50007000-800009000-1100012000-14000
Suitable productcarbonated beverage, soft drink, soda, etc.
Suitable bottle typePET Bottle
Suitable bottle diameterφ50-φ110mm
Suitable bottle height160-320mm
Compressed air0.3-0.7MPa
Rinsing pressure>0.06MPa, ≤0.2MPa
Power3.1KW3.1KW3.8KW5.6KW7.2KW
Dimension(L*W*H)2400*1600
*2400
2400*1850
*2400
3100*2200
*2400
3600*2500
*2400
4000*2800
*2400
Weight30004000450055008000

Complete Carbonated Drink Plant Turnkey Project Introduction
 We provide the Complete plant turnkey project for pure water production line from A to Z, which includes:
1. Water purification System, (Getting purified water for bottling)
2.Bottle Blowing Machine,(Making plastic bottles)
3. Carbonated drink processing system(To produce beverages and mix with CO2 gas)
4.Air Conveyor,(Transport empty bottles to filling machine)
5.Water Filling Machine ,(Filling water into bottles)
6. Cap lifting machine, (Transport cap to capping station)
7. Bottle warming machine,(To warm the filled product to room temperature)
7. Blow dryer, (Blow dry water)
8. Flat Convey, (Transport bottle)
9.Date printing machine,(Printing the production date on the bottle water)
10.Labeling Machine ,(Labeling in bottled water)
11. Bottle Shrink Wrapping Machine, (package the bottled water)

 
RO water treatment system
We adopt different treatment systems for water purification, RO Water Treatment system is the most widely used in the water plant.
It includes a silica sand filter, active carbon filter,  RO( reverse osmosis), UV sterilizer, precision filter, water tank, etc.  It can effectively get rid of muddy organic matter, iron, manganese, etc, and reduce the hardness of the water to make all specifications of the water quality fully meet the state freshwater standard of fresh drink water.
Bottle blowing machine
It is a high-speed automatic PET blower designed and developed with the most advanced bottle-blowing technology at present,
 the advantages of which can be described as speedy, stable, simple, general purpose, and environmentally safe. It is mainly applicable in blow molding cold filling and mesothermal filling PET containers for drinking water, beverage, food, daily chemical products, etc


 
Carbonated drink blending system
This system helps customers create carbonated drinks liquid before filling, normally includes:
1. Sugar Melting with a filtering system
2. Mixing tank
3. CO2 mixing machine
4. Water cooling machine
5. CIP cleaning system
Bottle warming machine
This machine is absorbed the abroad equipment technology and is newly designed, using circular water in different warming sections to warm the fulfilled bottle step by step. During warming, according to the customer's requirement to adjust speed by inverter, which is suitable for warming all kinds of cold material.

 
Automatic labeling machine
This is important for packaging after filling, the label with information will be put on the bottle by the labeling machine.
Automatic sleeve labeling machines, automatic OPP labeling machines, and Adhesive labeling machines, these 3 types of equipment are widely used in bottled water production plants, we can offer suitable machine types according to demands.
Automatic shrink-wrapping machine
The automatic PE film heat shrink-wrapping machine is suitable for wrapping such products as pop tops, mineral water, and bottles. beer, drinks, etc. Working with PE film shrink tunnel to pack the goods perfectly, the whole production process adopts German advanced technics, and the main parts are imported from international famous companies. 
 

Packaging & Shipping

 


We will arrange equipment packing after getting acceptance from customers for our machines, and then we will help do the delivery work to help our customers get their equipment quickly and safely.

 

Drimaker Service

 

Pre-sale service:
1. Drimaker Machinery sales team will contact you to get your demands and ideas for your water plant project.
2. We will tell you the necessary machine information, and also provide you with professional suggestions to help you get your ideal machines.
3. We will design and make an offer with price and machine details to let you know the cost of the equipment investment and the equipment you need more complete equipment information.
Manufacturing service:
1. Drimaker Machinery engineer team can design and manufacture machines according to your demands and our rich experience, to let you get the most suitable machines according to your situation.
2. We use advanced processing equipment to make each part of the filling machine, to ensure that the equipment meets its production requirements.
After-sale service:
1. Drimaker Machinery will send engineers to help guide the installation work and trail production.
2. During the installation period, our engineer will also train customer staff how to control and operate machines, to let customer staff grasp relevant maintenance skills and technologies skills, to let them be able to deal with all kinds of malfunctions in time.
3. Drimaker Machinery provides one year guarantee for machines we manufacture and lifetime technical support.
4. If the customer meets some problems that the customer technician cannot solve, our after-sales department can provide online guidance at the beginning immediately, and send engineers to the customer side if necessary.

FAQ

 

Q1: Do you provide customized service?
A1: Yes, we have a professional engineering team, who can design the equipment according to your requests(for machine material, filling type, bottle volume...etc), and we will also provide you offer you suggestions with our rich experience.

Q2: What's your guarantee or the warranty of the quality if we buy your machines?
A2: 
We provide 12 months guarantee for machines we sell, and lifetime technical support will be provided also. We are ready to satisfy our customer demands at any time.

Q3: Are you a trading company or a factory?
A3: 
We are a factory, and we have rich experience in various types of water/beverage filling machines and packing machines manufacturing.

Q4: How to install machines if we buy from you?
A4: Our engineers will be sent to your factory to install equipment, and train your staff on how to operate, and maintain equipment the during the installation. Your workers are also welcome to come to our factory for study.

Q5: I'm new in this field, how can I start with a water plant?
A5: We have a professional sales team with rich experience, feel free to contact us, then our sales team will contact you for guiding you with machine information, tell you the whole process of the water plant, and then suggest suitable machine models according to your ideas. And also we can provide factory layout design services to make the production line more suitable for your situation.


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