Hospital Medical Waste Sterilizer with Microwave Disinfection Process Infectious Waste Treatment

Min.Order: 1
Product origin: Shangqiu, Henan, China
Infringement complaint: complaintComplaint
US$ 300000 ~ 508000

Description
Smokeless Medical Refuse Microwave Disinfection System On-site Disposal Treatment Machine

Product Description

MDU series equipment is an integration system including feeding, shredding, disinfection, discharging, and exhaust dedusting systems.
300kg/h treatment capacity, or 3000l/h, based on an average density of medicalwaste at 0.1kg/l ~0.15kg/l.  
It can service well to more than 10 large scale hospitals, you can choose it if you are a institute providing medical waste collection and central treatment to local hospitals, clinics, and other healthcare center.

 

Product Parameters

Equipment Model No. MDU-3BMDU-5BMDU-10B
Dimensions (L*W*H)7900mm*2900mm*3300mm8500mm*2900mm*3300mm12000mm*2900mm*3300mm
Overall weight12000kg13000kg15000kg
Required space (L*W*H)12000*5000*5600mm12000*5000*5600mm15000*5000*5600mm
Installed Power115KW
(72KW steam generator included)
120KW
(72KW steam generator included)
170KW
(108KW steam generator included)
Treatment capacity180kg/h (±10%)300kg/h (±10%) 600kg/h (±10%) 
Operation and controlPLC control, automatic process
Shredding systemDouble-shaft shredder, automatic reverse system is configured to avoid material blockage.
Feeding formAutomatic lifting and charging system contained
Disinfection temperature≥95ºC
Disinfection duration≥45min
Disinfection effect≥6 log10   The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 6.00.
Microwave frequency2450+/-50MHz
Microwave generator power1.25KW * 8unit1.25KW * 10unit1.25KW * 20unit
ManpowerNo specialized operator / ONE
 

Processing


 

Processing

The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the MDU, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for disinfection, with microwave of 2450MHz (±50MHz), temperature ≥95ºC, duration over 45minutes. The disinfected and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.

 

Working Principles

What did the Microwave Disinfection Unit (MDU) do to bacterias?
Microwave disinfection is the result of microwave thermal effect and biological effect, which can make microwave energy and bacteria directly interact, rapid sterilization.
The thermal effect of microwave energy: Under certain intensity microwave field, the bacteria will be due to the absorption of polarized molecules can increase the temperature of microwave, so that the protein deformation, loss of biological activity. The thermal effect of microwave mainly plays the role of rapid temperature sterilization.
Non-thermal effects of microwave energy: High-frequency electric fields change the polarized molecular structure, resulting in the loss of vitality or death of proteins and physiologically active substances in the microbes, and the special effects of conventional physical sterilization in the sterilization.

Microwave technology

Applicable To Various Medical&Healtn Service Institutions
The medical waste microwave disinfection equipment developed and manufactured by Liying Company serves large, medium and small hospitals, clinics, as well as third-party service agencies that provide medical waste collection and centralized disposal for the above-mentioned institutions.

Applicable to various Medical and Healthcare Service Institutions, including:
    Hospitals
    Clinics
    Aboratory
    Blood Bank
    Test Center
    Anical Hospitals
    Nursing Homes
Even some special institutions, like:

    Customs Epidemic Prevention Department
    Makeshift Hospital
    Marine and Island Medical Waste Disposal



 
Emergency conditions, like:

    Natural disasters such as earthquakes
    Outbreaks of epidemics, etc.





 

Applicable Range
Liying's MDU-type medical waste microwave disinfection equipment is professionally used for the harmless disposal of medical waste, including medical waste that is classified as infectious, traumatic, and pathological waste. It can also be used in epidemics when dealing with sick and dead poultry.
Blood and Blood Products
Dialysis Waste
Animal Tissues, Body Parts, and Carcasses
Human Tissues, Body Parts, and Limbs
Biological and Non-Hazardous Pharmaceutical
Needles, Syringes, and other Sharps
Research Waste, Laboratory Specimens, Surgery Waste
Pathology and Histology Samples
Aids and Hepatitis Waste
Isolation Waste
Cultures and Slides
Intravenous Bags, Blood Bags, and Associated Tubing
Animal Bedding
Trace Chemotherapy/anti- neo plastic waste
soft waste (including gauze, bandages, drapes, gowns, and bedding) from patient care, etc. 
Advantage
HIGH DISINFECTION EFFECT
Unique advantages of microwave with steam synergistic sterilization meet a fast and thorough sterilization rate.
SIMPLE OPERATION
High degree of automation and PLC control allows easy operation by ONE single person with simple training.
ECONOMICAL
Low investment, stable operation with simple maintenance. Only electricity and water are connected, it's efficient and economical.
ENVIRONMENTAL
Zero emission, no hazard airs or water release, no dioxin, without secondary pollution.
FLEXIBILITY
Fixed and Mobile type available, plug and play, flexible, convenient and energy-saving.
MARKET ACCEPTANCE
Significant advantages of high disinfection effect, simple operation, zero emissions allows the technology being quickly recognized by the market.

Technologies Comparation

ItemsLiYing TechnologyAutoclaveAutoclave with a shedderIncinerator
(microwave process)(hot steam process)(hot steam process)(high-heat process)
Continuous processYESXXX
Integral shreddingYESXYESX
Unrecognisable wasteYESXYESYES
Volume of waste reductionYESXYESYES
Mass of waste reductionYESXXYES
Installation requirementsLowHighHighHigh
Complexity of the installationLowIntermediateIntermediateHigh
Possibility of installation "in situ"YESYESYESX
Technology approval and recognition by countries all over the worldHighIntermediateHighLow
Level of sterelizationHighIntermediateHighHigh
OdoursLowHighIntermediateIntermediate
Level of noiseLowIntermediateIntermediateHigh
Treatment of pathological and anatomical wasteYESXYESYES
Cost
ROIHighLowLowLow
Investment costsIntermediateLowIntermediateHigh
Operating costsLowHighHighHigh
Maintenance costsLowHighHighHigh
Labour costsLowHighHighHigh
Environment
Impact on the environmentNoIntermediateIntermediateHigh
Treated waste recyclableYESXXX
No contaminated rejection (such as water, steam)YESXXX
Security
No risk related to pressurized vesselYESXXX
Risk for workforce/personnel health (no risk of toxic contaminants released into the air or the treated waste)NoneIntermediateIntermediateHigh
 

Company Profile

About Us
Henan Liying Environmental Science and Technology Co., Ltd, founded in 2014, with a registered capital of 64.2 million yuan. It is located in the high-tech development zone of Minquan County, covering an area of more than 200 acres. Henan Liying Environmental Science and Technology now has 520 employees, including more than 50 professional research and development personnel.

Since its establishment, Henan Liying Environmental Science and Technology Co., Ltd. has been committed to the research, application, and promotion of medical waste disposal technology. It has introduced internationally advanced microwave disposal technology into China and combined this technology with the current situation of medical waste disposal in China. Eventually, Liying company creatively invented the MDU type medical waste microwave disinfection equipment, becoming the first domestic manufacturer of microwave disinfection equipment and the first mobile medical waste disposal vehicle manufacturer, ushering in a new era of medical waste disposal in China. 
Liying company has successively passed national high-tech enterprise certification, quality management system, environmental management system, occupational health and safety management system certification, as well as certification for China's environmental protection products and CE. It is a high-tech enterprise with complete models of medical waste disposal equipment and a leading market share in China. Up to now, Liying has accumulated over 100 effective intellectual property rights, and has established four provincial-level research and development platforms: Henan Enterprise Technology Center, Henan Medical Waste Treatment Engineering Technology Research Center, Henan Postdoctoral Innovation Practice Base, and Henan Industrial Design Center. Liying has undertaken a number of major scientific research projects such as Henan Provincial Science and Technology Major Project, National Science and Technology Major Project, and National Key Research and Development Program.
Liying company's product, MDU series of medical waste microwave disinfection equipment adopts a fully automatic processing system of hydraulic lifting, material shredding, microwave disinfection, and spiral discharge, which is short in time and efficient, and can effectively save energy. The treatment process does not produce dioxin and odor gas, and there is no wastewater discharge. The killing rate of spores of Bacillus subtilis black variety is not less than 99.99%. All sterilization effect monitoring, exhaust gas monitoring, microwave leakage monitoring, etc. are qualified.
Liying company
continuously updates and upgrades its products through practical testing and R&D innovation. From the first generation to the eighth generation of skid-mounted equipment, and from the first generation to the fifth generation of mobile microwave disinfection vehicles, the number of models continues to increase and the functions continue to improve. The newly developed medical waste low-temperature pyrolysis gasification equipment, small (micro) machines, and ozone disinfection and disposal equipment can provide better services for medical waste disposal centers and various medical institutions.
This series of equipment is divided into two categories: skid-mounted fixed equipment and mobile microwave disinfection vehicle, according to different models and specifications, it can adapt to the requirements of various types of medical waste centralized disposal centers and emergency disposal, in situ disposal. The whole set of equipment only needs electric power drive. 1 person can operate and the daily processing capacity of 0.1 tons -10 tons. It has the advantages of low energy consumption, small footprint, low noise, cleanliness, environmental protection and can be turned off and on at any time according to the amount of medical waste, which greatly reduces the operating costs. The mobile medical waste disinfection vehicle can be parked and operated, with its own generator, water tank and water purification equipment, providing medical waste on-site disposal services to and from many areas,safe and stable.
Service
  • Design of construction layout drawing
  • Project construction
  • Shipping and transportation
  • Installation and commissioning
  • Medical waste professional training
  • Project recruitment team
  • Assist operation management
Liying company continuously updates and upgrades its products through practical testing and R&D innovation. From the first generation to the eighth generation of skid-mounted equipment, and from the first generation to the fifth generation of mobile microwave disinfection vehicles, the number of models continues to increase and the functions continue to improve. The newly developed medical waste low-temperature pyrolysis gasification equipment, small (micro) machines, and ozone disinfection and disposal equipment can provide better services for medical waste disposal centers and various medical institutions.


certification

ISO 9001
Quality Management System Certivicate


 
ISO14001
Environmental Management System Certivicate


 
ISO45001
Occupataional Health and Safety Management System Certificate


 
CE
Verrification of MD Compliance
Test Standard:
Mechine Directive 2006/42/EC Annex I
EN ISO 12100:2010
EN 60204-1:2006+A1:2009
 
4 invention patents
76 utility model patents
24 software copyright registration certificates



Product INSPECTION REPORTS by

CCIC Central Plains Agricultural Products & Food Testing (Henan) Co., Ltd.
Our workshops


Our teams


social contribution
Mr. Zhang said in an interview that Liying Company's medical waste microwave disinfection equipment was developed in 2014. At the time of the epidemic outbreak in Wuhan, our microwave equipment has been more mature after several optimization and upgrading, and the sales situation is very good. In the face of the epidemic, the country has a need and we have a responsibility. Therefore, Liying decided to donate disinfection equipment to support Wuhan and dispatch multiple batches of staff to the front line of the epidemic during the subsequent epidemic period.

Shipping

Case


Customer's Projects
From equipment sales, technical services to investment and operation, hosting operations, emergency disposal, Liying company has completed the transformation and upgrading from a product manufacturer and seller to an industrial service provider. It can provide customers with one-stop guidance services from research, project approval, environmental impact assessment, plane planning and design, engineering construction, to production and operation. Liying company has rich experience in the operation and management of medical waste disposal projects. In recent years, Liying has invested, constructed, and operated more than 20 subsidiaries of medical waste centralized disposal projects in China

FAQ

Q1. Are you a factory or trading company?
We are a professional manufacturing factory since the year 2014. Welcome to visit our factory located in Minquan county, Henan province, China.

Q2. How can I visit your factory?

Visit us on site. You are always warmly welcome to visit our factory on site, just feel free to contact us for an invitation letter.
Visit our factory through online video. Or please never hesitate to contact us, our sales staff will contact you and take you to visit our manufacturing workshop and work site through online video. 

Q3. Where is your factory? How can I get to your factory?
Our factory is located in Minquan county, Henan province, the nearest airport is Zhengzhou Xinzheng International Airport (CGO), and then two hours by car or train to our factory. Or you can also fly to Beijing or Shanghai air port, then get to your county by a high speed train.

Q4. How long about the delivery time for the medical waste disinfection equipment?
 About 20 days to 60days for standard models, feel free to contact us for details.

Q5. Where will the disinfected medical waste go?
The medical waste after microwave disinfection treatment is non-infectious, non-hazardous and unrecognizable inert waste, which can be transported to the local domestic garbage landfill or incineration plant as ordinary domestic garbage for treatment, or part of the medical waste after disinfection treatment can be recycled accordingly. It should be properly handled according to your local laws and regulations.

Q6. I want to build a centralized treatment institute in our city, what could you help me?
Please feel free to contact us NOW, our experienced teams will give you sufficient suggestions on your projects, from marketing research, project scales choose, site selection, land layout, and including economic benefit analysis, operational model, etc. With our 19 centralized treatment centers experience in China, surely we'll help during the whole procedure. 


 

Other Products

Other Products

Clinical Waste on-site Treatment Device

     Used for medical waste on-site disinfection in Clinics, small hospitals, etc. 
Mobile Medical Waste Disinfection Vehicle

Used for treatment of medical waste in remote areas, or emergencies.
Medical Waste Transfer Vehicle

Used for medical waste tranported from hospitals or clinics to an centralized treatment center.

Will you have an customized inquiry, please never hesitate to Contact us Now! We'll give efficient suggestions with quotation. 
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