Auto Reflow Oven Soldering Machine SMT LED TV Reflow Soldering Oven Machine Lead Free SMT Automatic Reflow Soldering Ovenhot Air Solder SMT Reflow Oven

Min.Order: 1
Product origin: Dongguan, Guangdong, China
Infringement complaint: complaintComplaint
US$ 10000 ~ 28000

Description
Auto Reflow oven soldering machine SMT  LED TV SMT Reflow Soldering Oven machine

 
ModelJS-IAR-103ControlCommercial computer
Heating zones qty.Top 10, bottom 10Cooling zones qty.Top 3, bottom 3
Heating zone length3900mmRectifying plate Thick copper plate
WeightAppx.:2700KgDimension6305*1448*1658mm
Exhaust capacity11m*m/min×2ColorGrey
Control system
Electricity supply3P 380V/220V 50/60HZTemp. control rangeRoom temp.~300ºC
Total power83KWTemp. control accuracy±1ºC(static state)
Start power38KWTemp. control methodClosed loop, PID + SSR 
Consumption power11KWPCB temperature deviation±1.5ºC
Speed control3 sections with 3 invertersData saveAll profiles can be saved
Warm up timeApprx.30minuteAbnormal alarmHigh, low temp. alarm
Conveying system
Rail structure2 segments structureRail fixed methodFront fix
ChainStainless steel stuck-free typeConveying height900±20mm
PCB Max. width60-460mm each laneConveying methodChain+ CBS
Component heightTop/bottom 30mmConveying speed300-2000mm
Conveying directionL to R or R to LLubricationAutomatic
PCB width adjustAutomatic from recipeOperating systemWin 10
Max. temp. difference between preheat zone and soldering zone:  90 ºC
Max. temp. difference between preheat zone:  50 ºC
Max. temp. difference between solder zone:  50 ºC
Cooling system
Cooling methodForced air cooling
Cooling zonesTop3, bottom 3 (960mm), after cool down by air, PCB temp. is ≤45ºC at the exit.
Heating features
Heating zonesTop 10,bottom 10(3900mm)can meet the need of the peak lead-free technique.
Warm up timeFrom the normal temp. to set temp, approximate 30 minutes.
Warm up sequenceWarm up from two side, save the power and time
Profile transfer time<15min
Heating zone temp. control accuracy±1ºC
PCB temp. deviation±1.5ºC
Empty→ full load heat balance respond time≤20 s
Heating zones separately close functionEvery heating zone can be closed separately on computer. When the bottom heating zones are closed, the PCB two sides temp. different reaches max.(PCB of different material, thickness, size, the temp. difference value is different.)
Heating parts
Hot air motorImport anti high temperature motor,RPM:2800rpm.Adopts inverter to control, can adjust the speed of motor from 0 to 3000, stepless. Motor warranty is 5 years.
HeaterThe heater is specially made, with high efficiency and sensitivity, warranty time is 5 years.
Air lane structureHigh efficient air lane, provides abundant air
Exhaust systemForced exhaust device, ensure no escape of flux.
Transmission parts
Anti torque railHigh strength and hardened rail, is very durable and wear resistant.
Rail parallelism±0.3mm
Chain stretch out lengthStandard: 5mm, the chain is anti-stuck type, solve the soldering problem of small PCB 
C/V speed set min.unit range0.01m/min, 0~2m/min
C/V speed deviation rangeComputer close loop, within ±2%
Chain tension deviceAutomatic adjust by spring, avoid the chain stuck due to the heating.
Conveying motorPanasonic adjustable motor
Chain lubricationThe lubrication is controlled by PC, lubrication cycle and time can be set(there are three modes: fine, standard, economical. There is also manual lubrication in software)
Rail width-adjustingIndependent motorized adjusting
Machine structure
FrameThe frame is well soldered, firm and durable.
Door Dismountable structure, provide wide space for maintenance.
Hood open methodDouble electric cylinder to open the hood, with self-lock function, safe and reliable. 
Cover open methodSelf-made holder, easy to clean up

Electrical parts and control performance
Control systemIndustrial PCPLC+ Modular+PID, stable and reliable, with high repeat accuracy
Operation interfaceWindows 10 with Chinese& English shift easily. 
Machine& operator safetyWith creepage protector
Electric partAll electric parts are imported, very durable, ensure the machine runs stably.
Working modeThree working modes: operation, edition and presentation, with on-line editing function
Real time monitorGenerate the operation record daily, if there happen some problems, the responsible operator will be found easily.
Temperature profileGenerate the profile for each zone daily, user can review and analyze. This function is not for PCB profile testing, just for inspecting when some problem happens in a certain zone.
Production databaseGenerate production statement for all kinds of PCB and statistics, printable.
Alarm listThe system saves all alarm information for user to review the alarm item and time.
Alarm systemThe system enters cool down mode when the alarm is strict.
Profile testWith temp. profile testing function, can analyze according to the profile.
Abnormal alarm1.PCB runs abnormally 2. Operation abnormal 3.Temperature abnormal 4.Conveyor speed abnormal  5.Hot air devices abnormal.
Flux recycle deviceFlux Management system is standard feature. When use nitrogen, as it is closed recirculation, if the flux fog cannot be spread, it will pollute the PCB.
After-sales services
Warranty2 years for the whole machine, 5 years for motors, heaters.                                                          
Out of warrantyCharge only the cost for parts.
Service respond time2 hours
Other Features
SMEMA: available for both upstream and downstream machines
UPS:  available, to protect control section and for conveyor in case of main input power failure
Timer: available, to set up the automatic power-on/power off time for the machine, save the time and electricity.

FAQ
Q: What we can do for you?
A: One-stop SMT Solution Supplier; Reliable SMT Partner
Q: Are you a trade company or manufacturer?
A: Full SMT machines maufacturer for smt line in China; OEM & ODM service are available.
Q: What is your delivery date?
A: About 35-60 days after receipt of payment.
Q: What is your payment terms?
A: 50% deposit in advance and 50% balance before shipment.
Q: What your main customers?
A: Huawei, Foxconn, Vtech, Sumida, Kemet, Vishay, Bosch, Canon, Jabil etc.
Q: Why choose you?
A: Leading SMT Supplier in China; Professional Supplier on Alibaba;
Trade assurance to USD 560,000+; Professional after-sales service team.
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