Thread Rewinding Machine for Small Tubeor Bobbins and Cones-Ga014 Sf Winding Machine

Min.Order: 1
Product origin: Nanjing, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 60000 ~ 1500000

Description
 



 
Applications:
Suitable for PP melt spinning with multi-drawing and setting in production of PP FDY.
The main features

1.The service life-span of the screw is prolonged due to specially designed screw structure, and special metal coating for both screw and barrel.

2.The perfect combination of stage heater and monomer suction design not only guarantees the prevention of sheathe core structure in the process of filament cooling solidification but also a good suction effect.

3. Multi-stage drawing and thermal-set way can meet the production requirement of different property PP industrial yarn. 

4.The hot godet is induction heated.

5. Using automatic winder, high auto-doffing rate, low waste yarn rate , good package formation.

1. Model JWP318-1 PP FDY spinning machine

2. Usage
It is applied to PP-FDY (High-Tenacity)

3. Main specifications & technical parameters:
3.1 Titer range of finished yarn (den.)  100-1500
3.2 Winding Speed
3.2.1Mechanical speed (m/min)            3500
3.2.2 Max. Technical speed (m/min)         2500(2000-2500 normally)
3.3 Quantity of positions               1
3.4 Ends per position                  8 (£500D);6(³600D)
3.5 Distance between two positions        3200
3.6 Max.yarn cake size (mm)           Φ40100(200)
3.7 Rated capacity (T/day)        0.9T(based on 200D); 1.5T(based on 1200D)
 3.9.1Extruder
Dia(mm) Φ80
L/D ratio 30:1
3.9.2 Spinning pump JRA4×4.8cc
3.9.3 Spinneret (mm) Φ140
3.9.4 Paper bobbin(mm)(ID×L) Φ94×115(3ends); Φ94×230(3ends)
3.9.5 Fiber finish (oiling) Spin finish roll
3.9.6 Draft zones 4


Part two: Configurations and equipment list
SN.NameQtySpecificationsRemark
  1.  
Hopper1seta. Stainless steel
b. Volume:Φ1000×600
 
  1.  
Vacuum loader1setRe-enforced hose:15M 
  1.  
Extruder1seta. Screw diameter: Φ80
b. L/D=30/1
c. Driving power: 18.5KW
d. Heating power: 20KW
e. Heating zone: 5pcs
f. Screw rev:20-70rmb
g. Max. capacity:75kg/h
 
  1.  
Spinning beam
 
1seta. Installation method: top mounted
b. Uniform-temperature method: biphenyl steam(heat-transfer oil)
c. Designed temp. 310ºC
d. Melt pipe designed pressure:
Before pump:25 Mpa, after pump:35Mpa
e. Heating power:26kw
f. Stop valve:4pcs
 
  1.  
Heat-preservation beam1set  
  1.  
Spinning pump drive4pcsa. Motor: 1.1KW*4
b. Driving method: vertical
c. Speed reducer:59:1
 
  1.  
Spinning pump4pcsa.Type:JRA4*10CC/r*4pcs   
  1.  
Spinning pack 
(Each spin pack has two spinnerets)
16pcsa.Spinneretdiameter:Ø140mm                           b. Filtering method: filter net
c.Quantity of spinneret:16pcs
 
  1.  
Quenching chamber1seta.Quantity of Air window position:1positon                                  b.Quenching area of each window: 2100×1600mm
c. Filtering and uniform-pressure method: beehive plate + perforated plate
d. Air regulator + pipes+ heat exchanger + air motor+ air filter
 
  1.  
Quenching chamber air conditioner1seta. Air motor(5.5kw)+ heat exchanger 1set
b. Air temperature sensor+air temperature meter& control units+ air motor frequency inverter control system
 
  1.  
Winding machine1seta. Finish applicator: Φ150X350(L)
b. Fiber finish (oiling) :oil roll
c.Rev:10-40rpm
d. Timing method:  Stepless frequency converter timing
 
  1.  
Hot godet10setsa. Specification: Φ210X350
b. Heating power: 8kw.
c.Motor power: synchronous motor 3.6kw
d. Heating method: Induction single zone heating
e. Coating: Chrome
f. Direction adjustment: 360o adjustable
g. heat insulation method: air cooling
 
  1.  
Tangle unit/ Intermingling unit 1set
  1. tangle jet:8sets
  2. (Double row intermingling)
  3. Network density:20Knots/m
 
  1.  
Take-up Winder1seta. Model: JHA635
b. Quantity of yarn package per position:8pcs
c. Max. yarn cake size:Φ400×100
d. Mechanical speed(m/min) :3500
e. Winding power:1.5kw*4
f. Bobbin Chuck:920×Φ94(L*OD)    
g. Auto Doffing
 
  1.  
Suction gun 1pcs  
  1.  
Spinning chimney 1set1600mm×150mm(L*W) 
  1.  
Spinning temperature control box 1seta. Single point self-control
b. RKC meters
Screw heating zone: 5pcs
Screw extruding head :1pcs
Pre-filter:2pcs
Beam: 1pcs
Spare parts:1pcs
c. Temp. control precision ±0.5ºC
 
  1.  
Spinning pressure control box1seta. Pressure is controlled by frequency converter AC, frequency converter is from FUJI, Japan
b. Before and after filtering pressure to be indicated on the surface of the control box
c. The screw extruder is equipped asynchronous AC Motor, with frequency converter timing and brake
d. Frequency converter :18.5kw
E.Pressure system: Sando, famous brand in China
 
  1.  
Spinning pump drive control box1seta. It is controlled by one frequency converter(4.0kw) and control one metering pump motors
b. frequency converter is from FUJI, Japan(4.0kw):1pcs
 
  1.  
Draw hot godet control box1seta. Single point self-control
b. Equipped with RKC meters, and the each heating godet temp. is controlled by each counterpart thermo-meter.
c. Temperature control precision: ±0.5
d. The temperature is made by air, and the air volume is adjustable
e. Thermo meters:18pcs
 
  1.  
Winding and drawing control box1seta. One frequency inverter (11kw) controls a pair of heating godets. It is equipped with AC frequency inverter.
b. Frequency Inverter is from Sanken, Japan.
which can prevent instant-stop and inverse drawing.
 
  1.  
PLC, human-machine interface1set  
  1.  
  
 

Part three: Miscellaneous

1. Power supply
      1. Rated Voltage: 380V/220V±5%
      2. Phases: 3P/4wires
      3. Rated Frequency:50HZ±1.0%

2. Cooling Water
      1. Pressure:≥0.2Mpa
      2. Inlet temp.(inlet):≤32ºC
      3. PH value:6.5-7
      4. Total hardness:≤12 DH
      5. TDS:≤400 ppm
      6.  
3. Compressed air consumption for various meters:
      1. Pressure: ≥0.6MPa
      2. Dew point:-20ºC
      3. Temp.: normal temperature
      4. Requirements: Oil-fee, solid impurities free
 
4. Compressed air consumption for spray guns:
      1. Pressure: ≥0.7MPa
      2. Temp.: Normal temperature

    1.  
  1.  
 
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