Complaint
The system is composed of programmable controller, industrial computer, industrial configuration software, weighing instrument, printer, etc. The batching control can accurately measure the same or different materials stored in different warehouses according to the composition proportion of various materials in the formula, and then send the mixer to mix. It is characterized by a high degree of automation and a low failure rate.
1.Main production picture introduction: Start the picture
Enter the above screen, press the "START" button to enter the mixing process interface
Press the clear database (1) or clear database (2) button to delete the original data of each batching system in different time periods; this project integrates two sets of batching systems, the following is one batching system.
Ingredients section picture:
This picture is mainly used for the monitoring and operation process of the primary batching section, and can be switched to other process pictures.
Ingredients are the most critical and complex production section in the whole production link, which involves multiple control management functions such as formula management, control parameter setting, ingredient accuracy range setting, raw material name management, warehouse capacity management and report statistics.
3.Functional description of the batching system: Material name management
Establish the raw material name code for the database statistics to facilitate the future statistics (as shown below)
Establish data coding or changing or delete different raw materials by adding or modifying functions. Convenient statistics of raw material consumption.
Warehouse capacity management
Select the name of raw materials stored in each warehouse through the drop-down menu (the figure below). The warehouse capacity column shows the remaining raw material weight in the current warehouse, which is automatically reduced after each batch of ingredients, and is displayed in a column chart on the ingredient screen warehouse. The weight injected through the feeding outlet automatically increases in the warehouse capacity after the delivery.
Warehouse capacity management:
Select the name of raw materials stored in each warehouse through the drop-down menu (the figure below). The warehouse capacity column shows the remaining raw material weight in the current warehouse, which is automatically reduced after each batch of ingredients, and is displayed in a column chart on the ingredient screen warehouse. The weight injected through the feeding outlet automatically increases in the warehouse capacity after the delivery.
3. Formula management
Add, modify, delete and remove the formula used in the ingredients process (as shown below)
Download: Download the current formulation to the PLC controller for production
Add: add the formula without the formula library;
Replacement: modified in the original formula, modified preservation;
Delete: that is, clear the formula number of the formula library, please operate carefully
Last or next: mainly look for the formula up or down
Cancel: do not process, exit the formula library management;
3.4 Ingredients accuracy setting
Set the advance amount (drop), error range and feeding order for different batching warehouses. The drop can be selected whether automatically corrected (can be checked).
Advance amount: that is, the drop, the material weight suspended in the air after the feeding equipment stops;
Error: the material allowable deviation range, mainly used for alarm; if the material is not heavy, automatic point replenishment; if the material is overweight, the alarm prompt, take manual judgment to process the batch of materials;
3.5 Ingredients parameter setting
Set the current team number and the general parameters in the batching process.
Class number: current class number of current operation, generally 1~3
set batch: number of batches required for current formula
After the current batch of batching, enter the feeding and enter the mixing of the mixer. When the large scale is discharging, the weight is lower than the set weight
Micharge time: set the discharge time of the mixer;
Alarm time of the big scale: when the big scale exceeds the set time, the weight of the scale is not lower than zero, the alarm will be prompted;
The alarm time of the small scale: when the small scale exceeds the set time, and the weight of the scale is not lower than zero, the alarm will be prompted;
Alarm time of liquid nitrogen addition: start the liquid nitrogen addition after the size scale enters the mixer, and the system will prompt the alarm before the liquid nitrogen is added after the set time;
OK: After the parameters are set, press this button to download the control parameters in the table above, to the PLC controller for production;
Cancel: exit this table setting;
3.6 Start and stop the ingredient
After downloading the formula parameters, carefully check whether the feeding order of the formula raw material name and weight is consistent with the formula table issued by the quality control personnel. If consistent, select the start button in the figure below.
Press the "Stop" button during the automatic ingredient process.
Select the Yes button to stop the ingredients.
3.7 Alarm handling during the batching process
In the ingredients, if the alarm information prompts, eliminate the sound alarm first, and then continue the fault by pressing "clear alarm" after handling the fault information; "If the motor trip alarm, press the" Restart " button to restart the equipment before operation. The alarm list can be real alarm time, alarm position, alarm fault information, the upper arrow can turn a page, the next arrow can turn a page, select all the alarm information on the current page, delete the alarm information selected by the current page.
3.8 report form statistics
Press the "Report Statistics" button, enter the start and end date, time and class number formula number, press the "Statistics" button to generate various reports, and press the "Print" button to print the report. Production Process Report (as shown below):
Production Process Report (as shown below):
Press ESC to exit, press the previous page and the next page to select the statistics according to the date, formula, class number, and select the production data meeting the conditions. This table is the detailed data of each batch ingredient, and the report can be printed according to the current format
Raw material consumption report (shown below):
Press ESC to exit, turn on the previous page and turn on the next page, select the production data according to the date, formula and class number, the screening data of this table is the usage data of each raw material, and the report can be printed according to the current format.
Output Report (as shown below):
Press ESC to exit, press the previous page to turn the page and the next page to select the qualified production data according to the date, formula and class number. The screening data of the table is the finished product data made by each formula, and the report can be printed according to the current format.
Leading is a high-tech enterprise in Jiangsu Province, the two factories cover a total area of 25 mu, the registered capital of 20 million, with more than 30 doctor, master, bachelor, college and other high and intermediate professional and technical talents.
Mr.Wu Bing, the founder of the company, and his core team have started businesses in the feed industry for more than 30 years. The main computer factory automation control and management system, batching system, microscale, measuring equipment, robot palletizing packaging line.
The earliest batching system and full-screen computer control system in China were developed by the core team of the company, among which the batching system won the third prize of scientific and technological progress of the Commerce Department; the electrical control system project of the turnkey delivery feed plant.
In 2014, the company focused on the layout of China's biological fermentation industry, dedicated on the research of equipment and production process, and provided customers with the design, development, manufacturing, installation of a complete set of fermentation production line turnkey project.
The company has 2 software product certificates, 6 software copyright certificates, 12 utility model patent certificates, 1 appearance design patent, 1 manufacturing measuring instrument license certificate.
The company cooperates with domestic well-known biotechnology companies to provide customers with a full set of solutions from biotechnology, process to equipment manufacturing, complete production line "handover key" project.
The company has provided different customers with fermentation equipment, production line process and solutions for special materials for many times.
1. Can you supply OEM or ODM?
Answer: Yes, we do. We can manufacture the machines according to your exact requirements.
2. What is your delivery time?
Answer: Generally the delivery time is 7 - 15 days after down payment receiving. But the exact delivery time will depend on your quantity and your ordering time.
3. Will you dispatch engineers to our factory for installation or training?
Answer: Yes, we can arrange our engineers to customers' factories for installation and training, and we will calculate all the cost to customers. If you have your own engineers team, we can supply you manual book and guide video, keep 24 hours online to cooperate your engineers to finish the installation and operation.
4. Can you also supply me related machines together?
Answer: Yes, we can. We can supply not only a complete production line, but also the upstream and downstream machines, such as grinding machines, packing machines etc. If you purchase other goods, you can also send your other goods to our factory for loading together.
5. What is the payment terms?
Answer: We accept 30% T/T as deposit and the balance by T/T before shipping. We can also accept L/C, D/A, D/P, T/T, Western Union, MoneyGram etc. based on different orders.
6. Can you guarantee your quality?
We purchase quality spare parts and raw materials which are produced by famous brand manufacturers, so that we can assure the quality of machines we supply to customers are high and reliable.
