High Property EPDM Heat Resistant Conveyor Belt

Min.Order: 60
Product origin: Weifang, Shandong, China
Infringement complaint: complaintComplaint
US$ 2.8 ~ 6.9

Description

Product Description

                                        EPDM RUBBER CONVEYOR BELT
General Introduction:
Heat resistant conveyor belt is made up of high temperature burning layer, transition layer, the organic insulation layer, a strong heat-resistant layer. The rubber surface uses EPDM(Ethylene Propylene Diene Monomer) or SBR(Polymerized Styrene-Butadiene Rubber) to make rubber cover respectively; The polyester canvas or canvas with high strength and high permeability can make the strong layer. These will be bonded together through high-temperature vulcanization.

Property:

                                                                                EPDM SBR Chemical Components

(1) Low density and high filling property

 

EPDM rubber is a kind of rubber with low density and its density is 0.87. In addition, it can be filled with oil and fillers which can reduce the cost of rubber products . Moreover, for the high Mooney value EPDM rubber, the physical and mechanical energy after high filling will not decrease significantly.

 

(2) Aging resistance

 

EPDM has excellent weather resistance, ozone resistance, heat resistance, acid and alkali resistance, water vapor resistance, color stability, electrical properties, oil filling and room temperature fluidity. The working temperature can be increased by adding suitable antioxidant. EPDM crosslinked with peroxide can be used under harsh conditions. When the concentration of ozone was 50 PPHM and the tensile strength was 30%, the EPDM rubber could not crack for more than 150 hours.

 

(3) Corrosion resistance

 

Due to the lack of polarity and low unsaturation, ethylene propylene rubber has good resistance to various polar chemicals such as alcohols, acids, bases, oxidants, refrigerants, detergents, animal and vegetable oils, ketones and fats; but it is less stable in aliphatic and aromatic solvents (such as gasoline, benzene, etc.) and mineral oils. Under the long-term action of concentrated acid, the performance will also decline. In ISO / to 7620, nearly 400 kinds of corrosive gaseous and liquid chemicals on various rubber properties were collected, and 1-4 grades were specified to indicate the degree of action

 

Grade , Volume , Swelling rate /% , Hardness reduction , Effect on properties

 

1 < 10 < 10 slight or none

 

2 10-20 < 20 smaller

 

3 30-60 < 30 medium

 

4 > 60 > 30 severe

 

(4) Steam resistance property

 

Ethylene propylene rubber has excellent water vapor resistance and is estimated to be superior to its heat resistance property . In 230 ºC superheated steam, the appearance of EPDM did not change after nearly 100 h. However, under the same conditions, the appearance of fluororubber, silicone rubber, fluorosilicone rubber, butyl rubber, nitrile rubber and natural rubber had obvious deterioration after a short time under the same conditions.

 

(5) Resistance to superheated water

 

The resistance of ethylene propylene rubber to hot water is also good, but it is closely related to all curing systems. The mechanical properties of ethylene propylene rubber (EPDM) vulcanized with dimethomorphine disulfide and TMTD as vulcanization system changed little after soaking in superheated water at 125 ºC for 15 months, and the volume expansion rate was only 0.3%.

 

(6) Electrical properties

 

EPDM has excellent electrical insulation and corona resistance, and its electrical properties are better than or close to those of styrene butadiene rubber, chlorosulfonated polyethylene, polyethylene and cross-linked polyethylene.

 

(7) Elasticity

 

Due to the fact that there are no polar substituents in the molecular structure of ethylene propylene rubber (EPR), the molecular chain can maintain flexibility in a wide range, which is second only to natural rubber and cis-1,4-polybutadiene rubber, and can still maintain at low temperature.

 

(8) Adhesion

 

Due to the lack of active groups in the molecular structure of ethylene propylene rubber, the cohesive energy is low, and the compound is easy to spray frost, so the self viscosity and mutual viscosity are very poor

 

In terms of temperature resistance: silicone rubber has better temperature resistance grade, EPDM rubber has a temperature resistance of 150 ºC and silicone rubber has a temperature resistance of 200 ºC;

 

Weather resistance: the weather resistance of EPDM is better, the rubber itself is environmentally friendly, but in humid environment, ethylene propylene rubber is more difficult to breed bacteria;

 

Shrinkage ratio expansion ratio: the shrinkage ratio of silicone rubber cold shrinkable tube is higher than that of EPDM cold shrinkable tube;

 

Other aspects: EPDM has good ozone and high strength; high hardness and poor low temperature brittleness; good elasticity and low temperature property of silica gel; general ozone and low strength!

Application

Materials CarriedLump SizeTemperature of
Materials Carried
Belt Surface Temperature
Sintered Ore25~200mm(1~8 inch)200~400ºC(390~750ºF)130~150ºC(270~300ºF)
Return of Sintered Ore10mm(0.4 inch) downward260ºC(480ºF)150~190ºC(300~370ºF)
Coke100~200mm(4~8inch)70~100ºC(160~210ºF)50~60ºC(120~140ºF)
Raw Material30 mm(1.2 inches) downward180~220ºC(360~410ºF)100~120ºC(210~250ºF)
Clinker10~30 mm(0.4~1.2 inch)100~220ºC(210~410ºF)100~110ºC(210~230ºF)
CementPowder100~125ºC(210~250ºF)80~90ºC(170~190ºF)
Metal Powder-170ºC(340ºF)120~130ºC(250~270ºF)
Molding Sand-200~250ºC(390~480ºF)80~90ºC(170~190ºF)

Used in cement plant. Steel and iron factory, metallurgy, coking industry. mainly for conveying coke iron and steel castings cement clinker and high-temperature materials Feature: Product selects cotton canvas or EP canvas as skeleton material. Cover rubber and cushion rubber is styrene-butadiene rubber or chlorobutadiene that has good heat resistant work and it is suitable for carrying materials under the temperature of 150ºC.                


    Minsk coal mine transportation site
    in Siberia, Russia                                               Australian iron ore project site                         Iron Ore Project in Thailand

Product Parameters

Heat resistant conveyor belt cover type:

TemperatureTypeCompound of Cover RubberTemperature Range of useApplication
Peak Material Temp.Short Time(ºC)Cont. Material
Temp. (ºC)
Low
Temperature
T1SBR150100Low temperature with abrasive material.
(coke, sintered products, etc.)
High
Temperature
T2EPDM200150High-temperature application. (dried clay,
cement, clinker, etc.)
Super
Temperature
T3EPDM250180Super high-temperature applications. (sintered ore, cement clinker, chemicals, etc.)

 

ItemDetailClass
T1T2T3T4
Test temperature
≤100°C≤125°C≤150°C≤175°C
Change range allowed
HardnessDifference before and after aging(IRHD)2020±20±20
Maximum value after aging(IRHD)85858585
Tensile StrengthChange rate after aging/%-25-30-40-40
Minimum value after aging/MPa121055
Breaking ElongationChange rate after aging/%-50-50-55-55
Minimum value after aging/%200200180180
Standard Of Conveyor belt:DIN, BS, AS, RMA, AS, JISK, SABS etc


 Physical and mechanical properties of the heat resistant covering layer after tested should be in accordance with the following table:

 
ProjectThe type
T1T2T3T4
Change the range
HardnessDraw the intensity+20+20+20+20
Maximum after wearing out85
Draw the intensityThe minimum value Mpa after wearing out121055
Performance rate of change /%-25-30-40-40
Break person who extendPerformance rate of change /%-50-50-55-55
After aging rate of change /%200200180180
    Physical property of the cover rubber after heat test shall conform to the values specified in the table.
    Itemtype
      type Itype IItype III
    variable range
    HardnessDifference before and after ageing (IRHD) ±20
       Max. Value after ageing (IRHD)85
    Tensile strengthvariable rate in performance  <=253040
    Min. value after ageing Mpa12105
    Rate of elongation at break  variable rate in performance% <=5055
    Min. value after ageing200180

    Abrasive wear of the cover rubber
     Type   Item levelAbrasive wear
      type I  type II  type III
      First quality0.81.01.0
      Accepts1.01.21.2

    Layer adhesion strength
      Iteminterlayer of clothcover layer and cloth interlayer
    Thickness of the cover layer≤1.5mmThickness of the cover layer>1.5mm
    The average value of the longitudinal specimen shall be no less than3.02.22.6
    The peak value of the longitudinal specimen2.01.62.0
     

    Contact us for inquiry

    We will be appreciated if you can provide the following specification:

    1. Conveyor belt type
    2. Top cover thickness
    3. Bottom cover thickness
    4. No.of plies
    5. Width of the conveyor belt
    6. Grade:

    If you are not sure for any of above,we can recommend for you.
    Once we get above information we will quote exact price at soonest time.

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    Company Profile

     

    Weifang Zhenxing Rubber Co., Ltd. was established in 1980 and is a leading rubber conveyor belt manufacturer in China, specializes in producing variety of conveyor belts such as EP conveyor belt,oil resistant conveyor belt, steel cord conveyor belts, heat resistant conveyor belt and abrasion conveyor belts etc all series mining conveyor belt. We have past international quality certification such as ISO9001 and SGS, has become a regular supplier for well-known companies.

     

    FAQ

    (1)Q: Are you a factory or trading company?
    A: We are a factory with an export license. We have the most convenient transportation conditions.

    (2)Q: Do you offer samples?
    A: We are glad to offer you free samples. New clients are expected to pay for the delivery cost, this charge will be deducted from the payment for the order.

    (3)Q: How about the lead time?
    A: Within10-20 days after getting the prepayment or L/C.

    (4)Q: How can we pay?
    A: For a small sample shipping costs, you can pay either by PayPal or by T/T. And by T/T or L/C at sight for a large amount of the order.

    (5)Q: Can you do CO, Form E, Form F, Form A, etc? 
    A: Yes, we can do them for you.

    (6)
    Q: What is your factory's main product?

    No.Rubber Conveyor Belt
    1Conveyor Belt for General Purpose
    1.1EP(polyester) Conveyor Belt:
    EP100,EP125,EP150,EP200,EP250,EP300,EP400,EP500,EP630
    1.2NN(Nylon) Conveyor Belt :
    NN100,NN125,NN150,NN200,NN250,NN300,NN400,NN500,NN630
    1.3Cotton Conveyor Belt:
    CC-56 CC70
    1.4Steel Cord Conveyor Belt:
    ST630,ST800,ST1000,ST1250,ST1600,ST2000,ST2500,ST3150,ST4000,ST4500,ST5000,
    ST5400
    2Conveyor Belt for Special Purpose
    2.1Heat Resistant Conveyor Belt
    2.2High-Temperature Conveyor Belt
    2.3Fire Retardant Conveyor Belt
    2.4Cold Resistant Conveyor Belt
    2.5Oil Resistant Conveyor Belt
    2.6Chemical Resistant Conveyor Belt
    3Chevron (PaConveyor Belt
    4Bucket Elevator Conveyor Belt
    5Sidewall Conveyor Belt 
    6Flat Transmission Belt
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