Complaint
Double layer spunbonded nonwoven production line (DCWS-SS)
Product model | DCWS-1600SS | DCWS2400SS | DCWS-3200SS | DCWS-4200SS |
Die number | SS:2 | |||
Filament number | 1.5-2.5d | |||
Gram weight range | 10-150 g/sq.m | |||
Maximum operating speed | 400 m/min | |||
Effective wide | 1600mm | 2400mm | 3200mm | 4200mm |
The daily production capacity | 9000Kgs | 13000Kgs | 16000Kgs | 21000Kgs |
| Item/ Annual output/ Width (click below to view product lines) | 1600mm | 2400mm | 3200mm |
| S | 1500 T/ year | 2200 T/ year | 3000 T/ year |
| SS | 2100-2700 T/ year | 2400-3600 T/ year | 3000-4500 T/ year |
| SMS | 2400-3000 T/ year | 2700-4200 T/ year | 3000- 4800 T/ year |
Machine Technical Data
| NO. | Item | Index | Unit |
| 1 | Raw material | Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25% | |
| 2 | Melt point | 164-170 | ºC |
| 3 | Density | 0.91 | g/m³ |
| 4 | Melt Flow | 35±5 | g/10min |
| 5 | Molecular weight distribution index | <4 | |
| 6 | Equal regulation | >96 | % |
| 7 | Humidity | <0.05 | % |
| 8 | Ash | <0.025 | % |
| No | Item/BRAND | Quantity |
| 1 | 1+3 Volumetric dosing hopper-- | 2set |
| 2 | Suction, dosing and mixing device | 2set |
| 3 | 170mm Main extruder | 2set |
| 4 | Co- extruder | 2set |
| 5 | Candle Style filter | 2set |
| 6 | 300cc Metering pump | 2set |
| 7 | Spinning machine | 2set |
| 8 | Spinneret plate | 4set |
| 9 | Filament quenching and drawing system | 2set |
| 10 | Web former | 1set |
| 11 | Embossed hot thermal bonding calendar | 1set |
| 12 | Winder | 1set |
| 13 | Slitter | 1set |
| 14 | Steel frame for main machine | 1set |
| 15 | Electrical control system ("SIEMENS" PLC control system) | 1set |
| SN | Item/BRAND | Quantity |
| 1 | Calcinator cleaner--YANCHENG | 1set |
| 2 | Ultrasonic cleaner--ZHANG JIA GANG | 1set |
| 3 | Assembly and disassembly device for spin pack | 1set |
| SN | Item/BRAND | Quantity |
| 1 | Chiller-- HANZHONG /SHUANGFENG(400000Kcal) | 1 set |
| 2 | Cooling tower-- HANZHONG/SHUANGFENG(100Ton) | 1 set |
| 3 | Suction blower--FUZHOU (75KW) | 3 set |
| 4 | Suction blower--FUZHOU (55KW) | 1 set |
| 5 | Suction blower--FUZHOU (11KW) | 2 set |
| 6 | Spinning Heating System--YAN CHENG (48KW) | 2 set |
| 7 | Calendar Heating System--YAN CHENG (72KW) | 2 set |
| NO. | Item | Specification |
| 1 | Width of finished fabric | 3200mm |
| 2 | Single filament titer | 1.5-2.5 denier |
| 3 | Daily output | 20MT/Day based on 40gsm (guarantee the quality as both side agreement) |
| 4 | Web weight | 9-150 g/m2 |
| 5 | GSM Variation | CV (Coefficient Variation) value less than 6 % |
| 6 | Extruder size | φ170×30:1 |
| 7 | Process speed | 10~300m/min Machine Speed: 350m/min |
| 8 | Power requirement | Loading 700kva Actually 560kva. |
| 9 | Space requirement | 35*18*11m |
| 10 | No. of spin beams | 2 set |
Electric Power
| Part | Control | Power | Control unit | Brand |
| Feeding equipment | Main machine | 7.5KW | Auto | Lack of raw material alarm |
| Main extruder | Main machine | AC110KW | Eurothern590C | Xi'an Sima |
| Cooling blower | AC1.1KW | Motor protection + contactor | ||
| Temperature controller | 7 area AC380V 18KW | Solid state relay control | RKC | |
| Master batch extruder | AC 0.55KW | Frequency control | Siemens | |
| Additive extruder | AC 0.55KW | Frequency control | Siemens | |
| Co-extruder | Main machine | AC 18.5KW | Frequency control | Siemens |
| Temperature controller | 4 area AC220V 3KW | Solid state relay control | RKC | |
| Recycling suction system | AC 0.75KW | Frequency control | Siemens | |
| Pressure meter | Pre-filter pressure | PW 808 | ||
| After-filter pressure | F 900 | RKC | ||
| Filter cabin pressure | PW 808 | |||
| Melting temperature display | RKC | |||
| Metering Pump | Main machine | AC 5.5KW | Frequency control | Siemens |
| Cooling Blower | Siemens | AC 75KW | Frequency control | Siemens |
| Stretch blower | Siemens | AC 55KW | Frequency control | Siemens |
| Suction blower | Siemens | AC 7.5KW | Frequency control | Siemens |
| Cooling system temperature display | RKC | |||
| Web former | Main system | AC 18.5KW | Eurothern590C | Xi'an Sima |
| Cooling blower | AC 0.09KW | Motor protection + contactor | ||
| Calender | Main system | AC 44KW | Eurothern590C | Xi'an Sima |
| Cooling blower | AC 0.37KW | Motor protection + contactor | ||
| Grease oil pump | AC 1.1KW | Motor protection + contactor | ||
| Lifting oil pump | AC 4KW | Motor protection + contactor | ||
| Oil control | Oil temperature display | RKC | ||
| Rewinder | AC 15KW | Frequency control | Siemens | |
| Slitter | AC 11KW | Frequency control | Siemens | |
| Touch screen | 10 inches | Siemens |
Product Sample
| Up drawing system | Down drawing system |
Q1. How to install and operate the machine?
Due to the Global Epidemics we can not send the engineer , will provide the manual and installation video.
After the global epidemic end, The seller will send 1 engineer to install, test the production line and train customers' workers in buyers' factory. It will take 1 week for whole installation and training.
Q2. What should we charge for your engineer?
The buyer should cover engineers' salary, visa cost, round-trip air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.
Engineer's salary is USD 80/day, depending on how the engineer make you satisfied. The date he arrives and leaves shall be counted as paid day.
Q3. How long is your machine's warranty period?
Warranty period for the delivered equipment will be 12 months after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.
The above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances.
Q4. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Engineers will help to take a solution video according your description.
Q5. How do you arrange packing for machine?
As per export standard, they will also be treated before delivery against damage and rusting.
