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Kw 150-2800 CE Certificate ISO 13-Year Chinese Manufacturer Safety Glass Interlayer PVB Film Extrusion Machine
Kw 150-2800 CE Certificate ISO 13-Year Chinese Manufacturer Safety Glass Interlayer PVB Film Extrusion Machine
Kw 150-2800 CE Certificate ISO 13-Year Chinese Manufacturer Safety Glass Interlayer PVB Film Extrusion Machine
Kw 150-2800 CE Certificate ISO 13-Year Chinese Manufacturer Safety Glass Interlayer PVB Film Extrusion Machine
Kw 150-2800 CE Certificate ISO 13-Year Chinese Manufacturer Safety Glass Interlayer PVB Film Extrusion Machine
Kw 150-2800 CE Certificate ISO 13-Year Chinese Manufacturer Safety Glass Interlayer PVB Film Extrusion Machine

Kw 150-2800 CE Certificate ISO 13-Year Chinese Manufacturer Safety Glass Interlayer PVB Film Extrusion Machine

Min.Order: 1
Product origin: Huizhou, Guangdong, China
Infringement complaint: complaintComplaint
US$ 490000 ~ 500000

Description
KW 150-2800 CE Certificate ISO 13-year Chinese manufacturer Safety Glass Interlayer PVB Film Extrusion Machine

BASIC DESCRIBTION OF THE MACHINE
1, Extrusion Technology Procedure:
Mixing, melting, plastification by extruder → Straight transmission by filter → Pressure-control by melt pump → Extrusion by T-die → Forming & chilling by three-roll structure → Film transmission → Thickness gauge → Inspect the film quality (Manual) → Film transmission → Trimming Structure → Lamination and winding → Blade group → Winding and packaging


Parameters       
 
  ModelKW160-2800 EVA/POEKW95-50-2850 PVB/SGPKW  130-2850 TPU / SGP
DiameterΦ160mmΦ90 + Φ50mm Double-screwφ130mm
 MaterialEVA/POEPVBTPU,SGP
 UsageSolar Modules & Safety Glass FilmInterlayer Film for Architecture & Automotive windshields 
Architecture & Bullet-proof Interlayer Film
Thickness0.20-1.0mm0.38-1.52mm0.38-1.52mm
 Width≤2400mm≤2440mm≤2440mm
Layer1 - layer1 - layer,Colors1 - layer
General Power≈ 310KW≈ 520 KW≈ 350KW
  Output250-450 kg/h350-500 kg/h250-380kg/h
 Size18×4.5×4.0M26×5×8.5 M23×4.5×5M
   
  Remark: Only for your preference, and it will be changed according to actual data.

2, Main Technology Parameters:
:
Effective Width of Product1120mm
Line Speed of the Machine~15m/min
Tolerance of Sheet Thickness±0.005mm
The Forming Thickness Range of Sheet0.38~1.52mm
Double-position WinderThe Max Diameter of Winding ≤Φ550
Processing MaterialPVB Raw Material and Recycled Material
The Max Extrusion Output≤ 280 kg/hr
Size23×3.5×.8.5 M
General Powerabout 280KW, actual 40%
General Weightabout 25 tons

INTRODUCTION OF THE MACHINE
Single-Screw Extruder
1, Parameters of Single-screw Extruder
            Model
Item		XR-105/110-34Remark
Power of Motor110kw(SIEMENS Beide AC MOTOR)Speed ≤1000 r/min
Rotation Speed of Screw1480 rpm 
Governor of Main EngineParker Frequency Governor 
Length-Diameter RatioL/D=34 
Material of Screw ThreadExcellent 38CrMoAlA Nitriding Steel 
Material of RollerExcellent 38CrMoAlA Nitriding Steel 
Material of Axial40CrNiMoA 
General Power of Heating27 kw 
Transition Joint Nitriding Steel 
General Power~280 kw
Extrusion Output200~400kg/hr
(It depends on the thickness, technology and material fomulation)

2, Double-screw Main Extruder
2.1 Barrel
  • L/D=4 for every area
  • Heater for outside and soft water cooling channel inside, independent heating & cooling control.
  • Excellent 38CrMoAlA Nitriding Steel, hardness is HV950~1050
  • Barrel and joint are CNC processing
  • 9 areas           
  2.2 Screw
  • Involute spindle connecting
  • Excellent 38CrMoAlA Nitriding Steel, hardness is HV950~1000
  • CNC processing
2.3 Frequency AC Motor
  • Model:Z6
  • Rated power:110kw
  • Rated speed:1450 r/min
  • Speed regulation:1:50
  • Cooling method:Strengthen circulation cooling, power is 3 KW
  2.4 High Torque Transmission
  • The integrated speed reduction and torque, improving bearing carrying capacity, radial bearing can run for 20000 hours at least.
  • Hardness gear box with high performance, HRC58-62 and grinding precision is 6-level.
  • Radial bearing is Japanese NSK.
  • CNC processing to ensure performance and long operation life.
  • immersion oil lubrication with strength circulation cooling system, the power of pump is 0.55KW, with high-efficiency heating ex-changer.
2.5 Electrical Control System
  • PLC control, easy operation
  • Including temp-control system and drive system.
  • RKC smart digital meter to control temperature, with binary-channel, PID setting etc
  • Parker Frequency Governor
  • Contactor, relay, breaker, button and indicator.
  • Rittal-copy structure, spacious and reasonable layout, easy maintenance.
  4, Melt Gear Metering Pump System (JC TIMES)
  • GD-E65*1 set for main extruder
  • Revolution: 10-100rpm. Volume: 371CC, suitable for 250-700 Kg/hr.
  • Voltage: 220V/50HZ, heating power: 7.2KW, stainless heating bar, i=1:25
  • It equipped with 15KW Siemens motor and ABB vector frequency governor, Guomao gearbox transmission, universal coupling.
  • GEFREN (Italy) melt pressure sensor + RKC closed loop control, controls the rotation speed of screw to ensure stable, even and quantitative extrusion.
 5, PVB Film1400mm T-die and (By hand)               JC TIMES  1 set
  • The extrusion width of die lip: 1400mm( adjustable)
  • Heating power: within 3KW/area, 13 areas in total, 2 sideboard and 1 die lip ; Voltage: 220V/50Hz
  • Material: 5CrNiMo steel
  • Distributor adopts core rod and sub-insert adjustment. With Gantry Crane
 6, Three-Roll Calender Structure (Horizontal)
6.0 Toughness steel structure and the laser device to ensure the high-precision of the whole machine, with high-precision direct sliding rail.
6.1 Double way cross channels fixed texture roll                Spec:Φ400×1400 mm
      • Chrome plating with static balance treatment
      • 3″ joint,flange fixing;
      • Frequency motor driver with closed-loop control, synchrony transmission   
      • Siemens motor + ABB frequency governor + Guomao Gear Box
6.2 Double way cross channels fixed texture roll                Spec:Φ400×1400 mm
      • Chrome plating with static balance treatment
      • 3″ joint,flange fixing;
      • Frequency motor driver with closed-loop control, synchrony transmission   
      • Siemens motor + ABB frequency governor + Guomao Gear Box
6.3 Double way cross channels fixed texture roll                Spec:Φ400×1400 mm
      • Chrome plating with static balance treatment
      • 3″ joint,flange fixing;
      • Frequency motor driver with closed-loop control, synchrony transmission   
      • Siemens motor + ABB frequency governor + Guomao Gear Box
7, Industrial Chiller and Roll Temperature Controller
  7.0 Industrial Chiller  * 2 sets                          
 7.1 Casting/Mirror roll temp-controller
  • High power & pressure,pump:11KW,4KW
  • Pipe fast heater,with PID smart temp-controller ensures high precision
  • Solenoid valve
8, X-Ray Thickness Gauge (Chinese, Inspection Only)  1set
  • With low energy X ray sensor, auto display thickness, with cooling system
  • Non-contact mode
  • Computer control bin
  • Display
  • Frame
9, Haul-off ()
  • Toughness steel structure and the laser device to ensure the high-precision
  • AC motor driver with closed-loop control, synchro transmission
  • Steel roll: Spec.Φ200×1400 mm;Rubber roll: Spec. Φ200×1400 mm
  • Cooling part is 2.5m, aluminium roll
  • Cutting blade: edge-cutting, 4 units
  • Trimming winding structure * 2 sets, torque motor control
  • Double-position unwinding & lamination structure
  • Magnetic clutch brake
  • Arc roll
  • Max unwinding diameter Φ450 mm
10, Haul-off
      • Double rubber roller Φ200×1400 mm
      • Siemens motor + ABB frequency governor + Guomao Gear Box
      • Aluminium roll with positive hardening treatment
11, Light Board Flaw Inspection Position      1 set
      • PMMA board
      • efficient bulb, with dependent switch
      • Gantry crane design, easy for standing inspection. There is a rule on the bottom
12, Winding Structure
    • Static elimination device
    • Max winding diameter ≤400mm
    • With winding frame, auto blade changing winding
    • Network flatten roll
    • Mitsubishi high-precision tension sensor, closed-loop control

Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!
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