Chinese Experienced Kw 90-90-1450 PC Reflective Film Embossed Production Line China Manufacturer Plastic Extrusion Machine

Min.Order: 1
Product origin: Huizhou, Guangdong, China
Infringement complaint: complaintComplaint
US$ 4000000

Description
Chinese Experienced KW 90-90-1450 PC Reflective Film Embossed Production Line China Manufacturer Plastic Extrusion Machine


Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!

Combined with extrusion and embossing, it raise productivity and reduce cost. We've successfully made PC, PVC reflecting film extrusion line.    



 Parameters
 ModelKW 90-90-1450KW 100-1400
Diameterφ90 mm,/ Exhaust Screwφ100 mm/ Non-Exhaust Screw
 MaterialPC,PMMAPVC
Usage Reflecting film, inkjet cloth 
Thickness0.18-0.30 mm
 Width≤1200 mm≤1200 mm
Embossing line speed1-8 m/min1-8 m/min
 General Power≈ 340 KW≈ 220KW
  Output200-350 kg/h300-450 kg/h
Size16×3.5×5.5 M15×3.5×5.5 M


Remark: Only for your preference, and it will be changed according to actual data.



Components and parameters
Extrusion Part  (Vaccum Exhaust Type)
1.0 Extruder (Vaccum Exhaust Type)                     XR-120/38
      • Screrw D/C                                  Φ120   /   38 L/D
      • Material                                    38CrMoAl,nitriding treament,0.4-0.7mm
      • Screw effective length                         Φ120×38D=4560 mm
      • Special screw design ensures even plastication and stable extrusion.
1.1 High Wear-resistent alloy hopper                  Double Flange fixed
      • Material                                     38CrMoAl,nitriding treament
      • Ceramics heater                               7 areas,general power is 59.7 KW
      • 7 areas vortex blower
1.2 Driver
      • Siemens Beide AC frequency governor             4P/132 KW
      • Cooling method                               blower
      • Power                                       3 phase/AC380V/50Hz
      • Fixed speed                                  1480rpm/min
      • AC frequency speed governor                    ABB / Y1000 132 KW
1.3 Transmission
      • Harden Reducing Gearbox                       Guomao (NO.1 in China)/ ZLYJ280
      • Reducing I                                    i=18
      • With the hard gear transmission and high-intensity alloy steel by cemented quenching, the thrust bearing of the reduction box is designed for operating continuous eight years.
1.4 Feeding
      • Stainless steel hopper (including the alarm device when without material) 
      • Valve control feeding speed and small window to inspect           
1.5 Frame
      • Wheels device more easy operation
      • Height is adjustable
      • It is made of profile steel with high-tough ability.
1.6 Hydraulic exchanger                                          
      • Main extruder hydraulic fast screen exchanger filter (discontinuous)    Φ 140 single plater double-station
      • High-temp tough steel                                         D2 / 40Cr
      • Max pressure for melt                                         ≤20 Mpa
      • Plug-in heating pipe                                          General Power 7.6 KW
1.7 Melt Gear Measuring Pump System                               MAAG
      • High-precision melt measuring pump system                        GD-70
      • Rotation Range: 10-100/min (adjustable)
      • Chromium Nickle
      • Plug-in heating pipe                                           General Power 4KW
      • Siemens Beide frequency motor driver & Guomao gear reduction box   ABB frequency governor
1.8 Inspection and control
      • Closed-loop auto control including PID smart temp-controller and blower to ensure precise temperature.
      • High-sensitive pressuire sensor (Danisco sensor & controller).
Extrusion T-die and Co-extrusion Distributor
2.0  T-die (adjustable)                                      JC TIMES/1200mm
      • 7 areas control                                        Power:about 55KW
      • Excellent Alloy Steel                                  Material:German 2738 steel
      • Max opening                                          4.5 mm
      • Thickness range                                        1-3 mm
Three-Roll Calender
3.0 Toughness steel structure and the laser device to ensure the high-precision of the whole machine. With high-precision direct sliding rail.
3.1 Double way cross chanels mirror roll                         Spec:Φ450×1250 mm
      • Chrome plating with static blance treament
      • 2″ joint,flange fixing;
      • YASKAWA servo motor driver & SHIMPO gear reduction box    
3.2 Double way cross chanels sandy roll                         Spec:Φ450×1250 mm * 2
      • Chrome plating with static blance treament
      • 2″ joint,flange fixing;
      • YASKAWA servo motor driver & SHIMPO gear reduction box   
3.3 Roll Temp-Controller                                      3 sets
      • Independent high-temp with high presure pump, the max temperature is 180ºC 
      • Pipe fast heater, with PID smart temp-controller
      • Water cooling
      • Sweden heating wire                                      30 KW
      • High pressure oil pump                                    4 HP
3.4 Infrared ray heating pipe baking box, arc design (for the upper roll)
Haul-off Stucture
4.0 Haul-off
  • Toughness steel structure and the laser device to ensure the high-precision
  • AC motor driver, frequency governor with closed-loop control, synchro transmission
  • Steel roll: Spec.Φ180×1100 mm;Rubber roll: Spec. Φ150×1100 mm
  • Φ200×1100 mm * 2units, mirror roller with high-temp water for tempering, Φ200×1100 mm * 2units, mirror roller with cold water for fast cooling, to improve finished product stability.
  • Cutting knife: edge-cutting, 3 units. Independent edge winder
5.0 Lamination Structure
  • Two rubber roll
  • 3shaft and magnetic particle clutch, unwind and rewind structure
  • Arc roll to ensure smoothness
Computer Servo Cutter and Transmission Part
6.0 vector frequency & gear reduction box          Siemends motor/ ABB frequency governor/Guomao gear box
  • Two rubber rolls;
  • Movable circular saw cutter, vaccum device
  • 1500 mm conveyor & collecting station, adjustable speed.
Dehumidity and Dryer
 7.0 a, continuous circulation closed system, including tower drying device, molecular sieve dryer and spiral blower.
b, the parts direct connection with raw material are make from stainless steel.
c, all the pipes are excellent stainless steel pipes
d, PLC control
Electrical Control Part
8.0 Electrical Control                                     1 set
  • The control system is including the casting extruding unit, the extruding temperature-control unit, the calender unit, the tractor unit, the automatic winding unit and the tension control unit. They are mutually independent as well as mutually related.
  • Adopted imported electrical elements for the control system, suchu as PLC, touch screen.
  • Adopted imported AC frequency governo, parameters can be setup through touch sceen.
 1, About the after-sales service?
Due to the epidemic situation of COVID-2019, we can contact with our customer online to discuss the assembling working. If necessary, we will send our tenichcal person to our customer's factory.

2, How to pack it?
AGenerally, the machine with film packaging, some important parts packed in wooden cases.
 

3, Why choose us?

We have people who have been specialized in this industry for more than ten years, and will impress you with the best quality.
 

4, What is the minimum order quantity?

Minimum order quantity is one set. You also can purchase some components.

5, How long is the equipment warranty?

One year warranty and lifelong maintenance.

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