PP/PE/GPPS/ABS/Pet/PC/PMMA Foaming Sheet Extrusion Machine

Min.Order: 1
Product origin: Huizhou, Guangdong, China
Infringement complaint: complaintComplaint
US$ 240000 ~ 250000

Description
Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!

It is suitable for light diffusion panels, LCD backlight module diffusion panels, stationery, bags, storage boxes, car interiors, disposable cups/bowls, etc. The market is promising. Applied for PP, PE, GPPS, ABS, PET, PC and PMMA etc.

 
 ModelKW-75-120-1500 MKW-75/120/75-1800 M
Diameterφ75+120 mmφ75+120+75mm
 Layer1-layer / AB3-layer / ABA
 Thickness1.2-2.0mm1.0-3.0mm
 Width1300mm1600mm
 Usagelight diffusion panels, stationery, bags, storage boxesLCD backlight module diffusion panels
 Line speed8 m/min8 m/min
 General Power≈ 400 KW≈ 550 KW
Max output400kg/h500 kg/h
Remark: Only for your preference, and it will be changed according to actual data.



The Solution of KWJP105-1000 ABS Extrusion Line

Technology of Sheet Production
  The drying treatment of raw material;
  The granulate heating, conveying, pressing, melting, and mixing through extruder;
  Melting and filtering;
 The material is stable extruding from the die;
  Sheet forming;
  Three-roller Calendering and cooling forming;
  Edge cutting to get required size
Cooling and conveying the sheet;
Edge winding
  Traction;
  Winding;
  Cutting the sheet

Brief Introduction of the Extrusion Line
  1, 105/33 Extruder (Exhausted single screw)                          1 unit
Auto feeder with drying device                                   1 set
  2, Hydraulic fast screen-changer and hydraulic station                           1 set
  3, T-die (JC Times)                                                        1 unit
  4,Three-rollerCalender (Horizontal, including the movable and lifting structure) 1 unit
  5, Double-tractor Structure and cooling bridge                                  1 set
  6, laminated device (Double unwinding)                                        1 set
  7, Water circulation die-temp controller of roller                         1 set
  8, Static removal device                                                    1 set
  9, PLC + Touch Human-Machine Interface                                      1 set
  10, Slitter device                                                          1 set
  11, Edge winder                                                           1 set
  12, Surface friction winder                                                   1 set
  13, Servo cutting machine (automatic) and conveying system                       1 uni

Parameters
 
Raw MaterialABS; PS
Effective Width≤800mm
Thickness Range0.30~1.0mm0
Thickness Error±0.0075mm ~ ±0.02mm It also depends on the thickness and specs of the sheet.
Specs of the press roller Φ450×1000mm, Independent transmission, Vector
 frequency governor (hydraulic puller)
Specs of the fixed rollerφ450×1000mm, Independent transmission, Vector
 frequency governor
Specs of the shaped rollerφ450×1000mm, Independent transmission, Vector
 frequency governor
Mechanism line speed 3~25.5 m/min
Max Output280kg/h (the thickness≥0.40mm)
Max diameter of roll600mm
The Specs of the ProductSingle layer
General Power About 168kw , the actual coefficient is 0.45
Size L*W*Habout 20×3.5×3.9 m
General WeightAbout 10.5 Tons

Description of Separate Part
1, Extruder
Specs of screw105φ105×33
Style of screw105Separating type with high-efficiency(dedicated for ABS),designed by KOSTA
Power of motor10575kw
Areas of heatingMotor8
T-die5
Power of heating105~48kw +25kw
Accuracy of tempt-control±1ºC
Power of cooling fans0.18kw×6;
Effective width of die950mm (JC TIMES)
The max rounds of screw10590rpm
Extrusion capacity105≤280kg/h , basing on the specs and thickness of the product
3, three-roller calender
 
Specs of rollerPress rollerΦ450×1200mm(the independent transmission)
Fixed rollerφ450×1200mm(the  independent transmission)
Shaping rollerφ450×1200mm(the  independent transmission)
Transmission power of roller2.2kw×3
The max rounds of fixed roller16rpm
Roller radial beat≤0.005mm
Roller comprehensive beat≤0.01mm
Roller surface roughnessRa0.2μm
Hard Cr of roller surface0.05mm
Roller surface roughnessHRC60~62
Power of hydraulic station motor2HP
Distance of three roller lifting60mm
Power of lifting motor1.5kw
Power of wheeled motor1.1kw

4, Roller temp-controller
a, Tem-control type: independent-open style.
b, Multi-grade high-efficiency pump.
c, OMRON smart temp-controller, Japan
d, PID self-control
 
Heating power6kw×3
Power of thermo pump3HP×3
Exhaust of thermo pump15M3 /h
Temp-regulating range~90ºC
Temp-control accuracy ±1ºC

5, Natural cooling guide roller device
a, horizontal natural cooling frame, easy-operation and inspection .
b, specs of guide roller: 8-φ80×1000(mm).
c, aluminum guide roller, with anode harden treatment.
d, edge-cutting style: pneumatic slitter, the width can be adjustable.

6, Edge winder
a, two independent dynamic winding device .
b, torque motor with direct transmission: 2-1.5N·M

7, Double-traction structure
a, traction: compress traction with cylinder and rubber roller.
b, motor: WANNAN frequency motor
c, speed governor: (Japan) SAMCO high-level frequency converter.
 
Specs of upper rubber rollerφ180×1200mm
Specs of lower rubber rollerφ200×1200mm (independent transmission)
Power of motor2.2kw
The max rounds of steel roller35rpm

8, Double-position center winder
 
Power of motor2-10N·M
Diameter of winding coreφ75×φ95
Max diameter of winding600mm
Max width of winding900mm

9, Electricity control system
  With Siemens PLC and Delta human-computer interface to eliminate electric disturb.
  Temp-controller adopts OMRON smart controller and Relay to ensure high-accuracy.
  Adopted SAMCO vector frequency controller unit to ensure the high-accuracy.

10, Computer Servo Cutting Machine + Conveying System + Lifting Structure
PLC+ XinJie 7(China) Touch Screen Human-Computer Interface;JANPANNSE FUJI servo motor and driver 1KW*1set; SAMCO frequency governor + 2.2KW cutting knife with motor-driven. Tension and size are High precise. The knife is made from 9SiCr.
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