Complaint
Up Ward Continuous Casting Machine is a new technology to produce oxygen free copper rod, tube, and flat billet at a rewet length. lts production of oxygen free copper rod and profiles and featured with high conductivity and
low oxygen content. Compare with some traditional technology. This new method is lower in capital investment, easy to operate with, economic in producing. high qulity in
production, flexible in changing production size no pllution to eviroment.
Copper cathode (panel) →induction furnace(copper melt→reduction→molten copper holding)→casting
mechanism casts rod (copper crstalize and become solild)→Take-up→Sale productionor for further process.
Componets of Up Ward Continuous Casting Machine
1,Induction Furnace System
2,Induction Furnace Control System
3,Casting Mechanism
4,Servo Control System
5,Position Limiter(tensioner)
6. Take-up Machine
7,Water Cooling System
8,Temperature Measuring System
9. Material Feeding Unie
| NO | MODEL | CASTING STRANDS | CASTING DIAMETER(mm) | ANNINAL CAPACITY(ton | POWER CONSUMPTION/TON(k Wh/t) |
| 1 | SL06-Q2B-S-B-8/20 | 6 | 8-20 | 3000 | ≤350 |
| 2 | SL10-QL-S-B-8/20 | 10 | 8-20 | 5000 | ≤330 |
| 3 | SL10-QL-S-B-12.5/30 | 10 | 12.5-30 | 6000 | ≤320 |
| 4 | SL14-QG-S-B-12.5/30 | 14 | 12.5-30 | 8000 | ≤320 |
| 5 | SL16-QWB-S-B-12.5/30 | 16 | 12.5-30 | 10000 | ≤300 |
| 6 | SL20-QW2B-S-B-12.5/30 | 20 | 12.5-30 | 12000 | ≤300 |
Upcasting main components
Upcasting spare parts and Consumables
Upcasting raw materials and finished products
Upcasting production Process and Shipping
| Technical specifications | |
| Equipment model | SL06- Q2B-S-B-8/20 |
| Annual capacity | 3000t |
| Structure of furnace | Two-body combined furnace(one melting furnace and one holding furnace) |
| Strands of casting rod | 6 |
| Diameter of casting rod | φ8mm~φ20mm |
| Upward speed | 0~2600mm/min |
| Upward pitch | 3~6mm adjustable |
| Traction frequency | 0~800/min |
| Traction method | Single servo motor traction |
| Working hours per year | 7920h |
| Take up coil specification | φ900×φ1550×800 (mm) |
| Take-up weight | ≤3000kg |
| Rated voltage | 380V, 50Hz |
| Installed capacity | 325kVA |
| Speed of copper melted | 400kg/h |
| Max power | 180~200kW |
| Consumption for one ton copper rod | 1) electricity:≤350kWh/t |
| 2) charcoal:≤15kg | |
| Take up method | Automatic coiling and traversing |
| Material feed | Cathode plate feed by electrical cantilever |
| Driving method of the upward casting system | It is driven by AC servo motors and through the precision planet gear reducer. The rigid joint shaft makes the traction roller driven by fits. The traction rollers are driven by in-phase gear belt without interruption. |
| The clamp method of upward casting copper rod | Pressed by pneumatic cylinder |
| The control method of servo motor | Controlled by touch screen |
| Furnace electrical operation | Electric voltage regulator(with three-phase balance) |
SWAN INT'L , based in Shanghai , is the manufacturer and exporter of wire , cable and its manufacturing equipments ; the company also provides the consulting service for international bidding projects, Chinese supplier sourcing service for the industrial products supply chain development .
The company has developed its business with more than 100 overseas clients in more than 20 countries and regions such as Germany,Italy, Brazil, Southeast Asia, Russia, Turkey, the Middle East Region , Africa, etc.For wire and cable industry , the company provide the overall whole factory technology solutions for wire and cable companies , including the whole factory tailor made technical design , manufacturing equipment technology consulting service , equipments selection and innovation. We supply wire and cable products and OEM service .
Our equipments includes :full line for copper rod up-casting manufacturing,Tandem line for CAT5/6/7 series and coaxial cable manufacturing,Equipment units for Drawing/Stranding/Bunching /Extrusion .Our wire and cable products includes : Power cable,telecommunication cable , Enameled copper ( aluminum ) wire ,etc .
China government's new " Road and Belt " policy , provide one brand new chance for industry manufacturing capacity cooperation with overseas country and regions .By this new policy ,Shanghai SWAN INT'L sincerely hope to establish and develop long-term , mutual benefit relationship with you in the future .
